2428866 - 1020A20 crank case oil sump - r + r clean seals for sealant application

Removing ( Refitting ) Proceed with removal  - 4450B12  front or rear wheels (two) - r+r . Proceed with removal  - 7055B66  Engine compartment DUST SHIELD protection in right front wheel arch - R.R. . Proceed with removal  - 7055B91  Right front WHEEL ARCH LINER - R.R. . Proceed with removal  - 7055B90  Left front WHEEL ARCH LINER - R.R. . Proceed with removal  - 5530B10  battery - r+r . Proceed with removal  - 5530B52  Battery DRIP TRAY/SUPPORT - R.R. . Proceed with removal  - 1048A10  air cleaner filtering element - replace . Proceed with removal  - 1072C44  exhaust manifold heat shield on bulkhead - r+r . Proceed with removal  - 1072C16  exhaust manifold with catalytic converter - r r . Proceed with removal  - 2110A10  manual gearbox and differential - r + r .
After completing gearbox removal refitting, when removing the crankcase sump, do not support the power unit as described in the gearbox removal/refitting procedure but as follows:
Proceed with removal  - 7210E10  R.R. FRONT BUMPER . 1. Fit the tool (1a), complete with support mountings (1b).

NameCountry
1aCrossmember1.870.595.000

NameCountry
1bSupport mountings1.870.650.000
2. Fit the tools (2a) and (2b), then connect them to the engine using link (2c).

NameCountry
2aCrossmember1.860.851.000

NameCountry
2bVertical support1.870.748.000
Remove the crankcase sump as described below.1. Undo the bolts (1a) and remove the bracket between the manual gearbox/engine (1b) complete with bottom flywheel guard (1c).
1. Undo the engine oil drain plug and drain the oil into a suitable container.
Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.
2. Undo the nuts (2a) and the bolts (2b) fixing the crankcase sump.3. Use the tool to cut the crankcase sump sealant.

NameCountry
3Blade1.870.718.000
4. Remove the crankcase sump.
Refitting ( Removing ) Thoroughly clean the contact surfaces of crankcase sump and cylinder block of sealant residues.Apply silicon sealant around the edge of the crankcase sump.1. Refit the crankcase sump2. Tighten nuts (2a) and bolts (2b) securing the engine block to the recommended torque.

FasteningComponentØValue(daNm)
2aNutOIL SUMPM61

FasteningComponentØValue(daNm)
2bBoltOIL SUMPM61
3. Tighten the engine oil drain plug to the specified torque.

FasteningComponentØValue(daNm)
3----
1. Refit in its seating the bracket between the manual gearbox/engine (1a) and tighten the bolts (1b) to the specified torque.

FasteningComponentØValue(daNm)
1b----
Proceed with the refitting  - 2110A10  manual gearbox and differential - r + r Proceed with refitting  - 1072C16  exhaust manifold with catalytic converter - r r . Proceed with refitting  - 1072C44  exhaust manifold heat shield on bulkhead - r+r . Proceed with refitting  - 1048A10  air cleaner filtering element - replace . Proceed with refitting  - 5530B52  Battery DRIP TRAY/SUPPORT - R.R. . Proceed with refitting  - 5530B10  battery - r+r . Proceed with refitting  - 7055B90  Left front WHEEL ARCH LINER - R.R. . Proceed with refitting  - 7055B91  Right front WHEEL ARCH LINER - R.R. . Proceed with refitting  - 7055B66  Engine compartment DUST SHIELD protection in right front wheel arch - R.R. . Proceed with refitting  - 4450B12  front or rear wheels (two) - r+r . Refill the manual gearbox and differential  - 0010T41  MANUAL GEARBOX OIL - Check level and top up, if necessary . Refill the engine oil lubrication system  - 0010T11  engine oil check level and top up .