2429745 - 1004E10 engine, removed - remove cylinder head and oil sump for inspection - includes positioning on stand and removal

 Refer to op.. 1004D40  engine - position on stand and remove . 1. Disconnect electrical connections (1a), (1b), (1c), (1d), (1e), (1f), (1g), (1h) and (1i). 2. Open the wiring duct (2a) and remove the engine wiring (2b).

NameConnector
1aRpm sensor  K46 

NameConnector
1bIntegrated air temperature sensor  K43 

NameConnector
1cEngine oil pressure sensor (switch)  K30 

NameConnector
1dDetonation sensor  K50 

NameConnector
1eEarth on engine  C40 

NameConnector
1fInjector junction  D81 

NameConnector
1gEngine temperature sender unit  K36 

NameConnector
1hFuel vapour recovery solenoid  L10 

NameConnector
1iIntegrated throttle body actuator  N75 
1. Remove the inlet manifold complete with injectors and butterfly casing.2. Undo the bolt and remove the engine oil dipstick.
1. Remove the upper shield (1a) and the lower shield (1b) for the timing belt.
1. Undo the bolts and remove the auxiliary shaft drive pulley on the crankshaft.2. Undo bolt (2a) and withdraw the rpm and TDC sensor (2b).
1. Loosen the nut fixing the automatic belt tensioner.2. Remove the timing drive belt.
1. Using the securing tools (1a), undo the bolts (1b) securing the camshaft pulley.2. Remove the camshaft pulley.

NameCountry
1aSupport for counter-torque1.860.831.000

NameCountry
1aSpanner for camshaft pulley rotation1.860.831.002
1. Undo the caps protecting the cylinder head upper bolts.2. Use tool (2a) to unscrew the bolts securing the cylinder head extension to the cylinder head.3. Position tappet retaining tools (3a) beneath the cylinder head extension and remove.4. Remove gasket (4a) between cylinder head extension and lower cylinder head.

NameCountry
2aKey1.860.834.000

NameCountry
3aTappet retaining tool1.860.988.000
1. Undo the bolts (1a) and remove the cylinder head.2. Remove the cylinder head gasket.3. Remove both locating dowels.
Rotate the engine on the overhauling stand.1. Undo nuts (1a) and bolts (1b) securing the oil sump to the crankcase.2. Using the tool, cut the silicon sealant along the entire perimeter of the oil sump.

NameCountry
2Blade1.870.718.000
3. Remove the engine oil sump.