1016C10 CYLINDER HEAD - R + R AND REPLACE GASKET - Lancia - Ypsilon - eLearn

2428863 - 1016C10 cylinder head - r + r and replace gasket

) Place the car on a lift. Proceed with removal - 5530B10 battery - r+r . Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R. . Proceed with removal - 1048A10 air cleaner filtering element - replace . Proceed with removal - 1072C44 exhaust manifold heat shield on bulkhead - r+r . Proceed with removal - 1072C16 exhaust manifold with catalytic converter - r r . 1. Loosen band and disconnect the upper coolant inlet hose to the radiator thermostat side.

Recover the coolant which comes out in a suitable container.

1. Disconnect the electrical connection from the engine oil pressure warning light switch and move the electrical wiring aside.

	Name	Connector
1	Engine oil pressure sensor (switch)	K30

1. Disconnect the electrical connection for the rpm sensor.

	Name	Connector
1	Rpm sensor	K46

2. Undo the bolt (2a) and move the cam angle sensor (2b) aside.

1. Remove the protective cap (1a) for the fuel manifold vent valve (1b) and use the tool (1c) to discharge the fuel system pressure.

Recover the fuel which comes out in a suitable container.

	Name	Country
1c	Rapid connector	1.870.684.000

1. Disconnect the accelerator cable (1a) from throttle valve drive (1b) by releasing from mounting bracket (1c) and move aside.2. Disconnect the rapid attachment for the fuel supply pipe.

1. Disconnect the electrical connection from the butterfly position sensor.

	Name	Connector
1	Throttle position sensor	K56

2. Disconnect the engine idle actuator electrical connection.

	Name	Connector
2	Idle actuator	N74

3. Undo retaining bolt (3a) and disconnect the earth on throttle body (3b).

	Name	Connector
3b	Injection ECU earth	C60

4. Disconnect the electrical connection from the intake air temperature/pressure sensor.

	Name	Connector
4	Integrated air temperature sensor	K43

5. Disconnect the rapid attachment coupling for the fuel vapour recover pipe, solenoid side.6. Disconnect the electrical connection from the inlet fuel vapour enabling solenoid valve.

	Name	Connector
6	Fuel vapour recovery solenoid	L10

1. Undo fastening levers (1a), then disconnect the electrical connection (1b) for the injection/ignition system control unit.

	Name	Connector
1b	Engine management control unit	M10

1. Undo retaining clip (1a) and disconnect injector electrical wiring ducting pipe (1b) from slots (1c) on the cam cover.

1. Disconnect the electrical connections from the ignition coils.

	Name	Connector
1	Ignition 'coil	A30

1. Disconnect the oil vapour recovery pipe from the cam cover and move aside.

1. Disconnect the electrical connections (1a) from the injectors and move the wiring ducting aside (1b).

	Name	Connector
1a	Injector	N70

1. Undo the fixing nuts (1a), open retaining collar (1b) and remove the wiring duct bracket (1c).

1. Disconnect the electrical connection from the engine coolant temperature sensor.

	Name	Connector
1	Engine temperature sender unit	K36

2. Loosen the collar and disconnect the coolant supply pipe to the climate control system heater.Disconnect the spark plug high tension leads.Disconnect the electrical wiring from the sealing clips located behind the intake manifold.3. Prise up one-way valve (3a) from the brake servo and release the pipe from collar (3b).

1. Undo the nuts (1a) and remove the inlet manifold (1b) complete with throttle body.

Proceed with removal - 4450B04 right front wheel r r . Proceed with removal - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R. . Proceed with removal - 7055B91 Right front WHEEL ARCH LINER - R.R. . Proceed with removal - 1008B10 power unit front mount (timing side) flexible block - replace . Proceed with removal - 1008A46 cam shaft left rigid mount - r r . Proceed with removal - 1032D12 timing system protective cover(s) - r + r . Proceed with removal - 1092B40 air conditioner compressor/alternator drive belt - r + r . Proceed with removal - 1092A10 Crankshaft services PULLEY - R.R. . Proceed with removal - 1032B10 toothed timing belt - r + r for timing adjustment or replacement . Remove the engine oil filler plug.1. Undo the bolts (1a) and remove the tappet cover (1b).Remove the gasket.

1. Undo the bolts (1a) and remove the single cylinder head (1b).2. Remove the gasket.

Refitting ( Removing

) Clean the cylinder head and crankcase contact surfaces.1. Position the cylinder head gasket with the word 'ALTO' [TOP] visible to the fitter.2. Place the cylinder head (2a) back in its housing and tightening the bolts (2b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2b	Bolt	CYLINDER HEAD	M9	(Engine crankcase side) 3.0 + 90° + 90°

Place the cam cover gasket in position.1. Refit the cam cover (1a) and tighten bolts (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	CAM COVER	M6	(Cylinder head side) 1.0

Proceed with refitting - 1032B10 toothed timing belt - r + r for timing adjustment or replacement . Proceed with refitting - 1092A10 Crankshaft services PULLEY - R.R. . Proceed with refitting - 1092B40 air conditioner compressor/alternator drive belt - r + r . Proceed with refitting - 1032D12 timing system protective cover(s) - r + r . Proceed with refitting - 1008A46 cam shaft left rigid mount - r r . Proceed with refitting - 1008B10 power unit front mount (timing side) flexible block - replace . Proceed with refitting - 7055B91 Right front WHEEL ARCH LINER - R.R. . Proceed with refitting - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R. . Proceed with refitting - 4450B04 right front wheel r r . 1. Replace intake manifold (1a), complete with throttle body and fix it tightening the nuts (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	INLET MANIFOLD	M18	(Cylinder head side) 2.7

Connect the one-way valve to the brake servo and secure the pipe using the collar.Secure the electrical wiring using the clips behind the intake manifold.Connect the high tension leads to the spark plugs.Connect the coolant supply pipe to the climate control system heater to the thermostat and tighten the collar.Connect the electrical connection to the engine coolant temperature sensor.Place the wiring duct pipe bracket in its housing and tighten the nuts.Place the wiring ducting ppe back in its housing and connect the electrical connections to the injectors.Connect the oil vapour recovery pipe to the tappet cover.Connect the electrical connections to the ignition coils.Secure the injector wiring duct to the slots on the cam cover using the clips.Connect the electrical connections to the fuel injection/ignition control unit.Connect the electrical connection to the inlet fuel vapour enabling solenoid valve.Connect the rapid attachment coupling for the fuel vapour recovery pipe. solenoid side.Connect the electrical connection to the intake air temperature/pressure sensor.Connect the earth lead to the throttle body and bolt in place.Connect the engine idle actuator electrical connection.Connect the electrical connection to the butterfly position sensor.Connect the rapid attachment for the fuel supply pipe.Refit the accelerator control cable and secure to the bracket.Connect the accelerator control cable to the throttle valvePlace the cam angle sensor back in its housing and fix it using the bolt.Connect the electrical connection for the rpm sensor.Place the electrical wiring back in its housing and connect the electrical connections to the engine oil pressure warning light switch.Connect the upper coolant inlet hose to the radiator, thermostat side, and tighten the band. Proceed with refitting - 1072C16 exhaust manifold with catalytic converter - r r . Proceed with refitting - 1072C44 exhaust manifold heat shield on bulkhead - r+r . Proceed with the refitting - 1068A10 accelerator pedal control - check, adjust if necessary and lubricate Proceed with refitting - 1048A10 air cleaner filtering element - replace . Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R. . Proceed with refitting - 5530B10 battery - r+r . Refill the engine cooling system with coolant - 0010T20 coolant change . Remove the car from the ramps.