2429743 - 1004D40 engine - position on stand and remove

Dismantling ( Reassembling ) Support the engine in order to work on it in safety.1. Use the automatic belt tensioner to slacken auxiliary drivebelt tension.2. Remove the auxiliary drivebelt by prising off its drive pulleys.
1. Disconnect the electrical connections (1a) from the air conditioner compressor and (1b) from the alternator.

NameConnector
1aAir conditioning compressor electro-magnet  L20 

NameConnector
1bAlternator  A10 
2. Remove mount (2a) with alternator and air conditioner compressor by undoing nuts (2b) and bolts (2c).3. Remove the engine mount, timing side.
1. Disconnect the electrical connections from the ignition coils.

NameConnector
1Ignition 'coil  A30 
2. Disconnect the HT leads from the spark plug sockets.3. Remove the ignition coil.
Secure and support the engine for hoisting using a hydraulic hoist fitted with suitable chains.1. Position the engine bracket on the timing side.

NameCountry
1Bracket1.861.001.032
1. Position the engine bracket on the flywheel side.

NameCountry
1Bracket1.861.001.034
Secure the engine to the overhaul stand using service bolts.Release the engine from the hoist.
Reassembling ( Dismantling ) Secure and support the engine for hoisting using a hydraulic hoist fitted with suitable chains.Undo the fixing bolts and remove the engine mounting brackets on the rotating stand.

NameCountry
-Bracket1.861.001.032

NameCountry
-Bracket1.861.001.034
Undo the fixings and remove the supporting tools from the engine, then place them down.Fit the ignition coilFit the spark plug HT leads into their seats.Connect the electrical connection to the ignition coil.

NameConnector
-Ignition 'coil  A30 
Fit the timing side engine mount

FasteningComponentØValue(daNm)
-BoltENGINE MOUNT TIMING SIDEM10 x 1.256
Fit the mount with alternator and air conditioner compressor.

FasteningComponentØValue(daNm)
-BoltALTERNATOR SUPPORTM10 x 1.255

FasteningComponentØValue(daNm)
-NutALTERNATOR SUPPORTM10 x 1.255
Connect the alternator leads.

NameConnector
-Alternator  A10 
Connect the electrical connection to the air conditioner compressor

NameConnector
-Air conditioning compressor electro-magnet  L20 
Fit the auxiliary drivebelt to the drive pulleys, then turn the automatic tensioner and fit the belt.Remove the hooks and support devices positioned previously.