1004D40 ENGINE - POSITION ON STAND AND REMOVE - Lancia - Ypsilon - eLearn

2429743 - 1004D40 engine - position on stand and remove

) Support the engine in order to work on it in safety.1. Use the automatic belt tensioner to slacken auxiliary drivebelt tension.2. Remove the auxiliary drivebelt by prising off its drive pulleys.

1. Disconnect the electrical connections (1a) from the air conditioner compressor and (1b) from the alternator.

	Name	Connector
1a	Air conditioning compressor electro-magnet	L20

	Name	Connector
1b	Alternator	A10

2. Remove mount (2a) with alternator and air conditioner compressor by undoing nuts (2b) and bolts (2c).3. Remove the engine mount, timing side.

1. Disconnect the electrical connections from the ignition coils.

	Name	Connector
1	Ignition 'coil	A30

2. Disconnect the HT leads from the spark plug sockets.3. Remove the ignition coil.

Secure and support the engine for hoisting using a hydraulic hoist fitted with suitable chains.1. Position the engine bracket on the timing side.

	Name	Country
1	Bracket	1.861.001.032

1. Position the engine bracket on the flywheel side.

	Name	Country
1	Bracket	1.861.001.034

Secure the engine to the overhaul stand using service bolts.Release the engine from the hoist.

Reassembling ( Dismantling

) Secure and support the engine for hoisting using a hydraulic hoist fitted with suitable chains.Undo the fixing bolts and remove the engine mounting brackets on the rotating stand.

	Name	Country
-	Bracket	1.861.001.032

	Name	Country
-	Bracket	1.861.001.034

Undo the fixings and remove the supporting tools from the engine, then place them down.Fit the ignition coilFit the spark plug HT leads into their seats.Connect the electrical connection to the ignition coil.

	Name	Connector
-	Ignition 'coil	A30

Fit the timing side engine mount

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ENGINE MOUNT TIMING SIDE	M10 x 1.25	6

Fit the mount with alternator and air conditioner compressor.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ALTERNATOR SUPPORT	M10 x 1.25	5

	Fastening	Component	Ø	Value(daNm)
-	Nut	ALTERNATOR SUPPORT	M10 x 1.25	5

Connect the alternator leads.

	Name	Connector
-	Alternator	A10

Connect the electrical connection to the air conditioner compressor

	Name	Connector
-	Air conditioning compressor electro-magnet	L20

Fit the auxiliary drivebelt to the drive pulleys, then turn the automatic tensioner and fit the belt.Remove the hooks and support devices positioned previously.