1. Use a hacksawing machine to follow the cutting lines shown in
the figure.Remove the cut parts.Use a rotary brush to remove paint to gain
access to the weld spots.2. Use a chamfering machine to remove the weld spots shown in the
figure.Drill out any weld spots not accessible
to the chamfering machine.Use a chisel and mallet to remove spots
drilled previously.Trim the cut edges from the car.
Straighten the car edges using
a mallet and profiled stake.Use a grinding wheel to remove the spot
weld residues.Use a rotary brush to clean treated areas.1. Apply the electroweldable paint finish.
1. Use a grinding wheel to remove the corrosion-proofing from around
the inner and outer edge of the parts.Apply electric weld paint finish to the
edges to be welded.
Refitting
(
Removing
)
1. Fit the part correctly on the car using self-locking grippers.Check the alignment and ensure the surrounding
gaps are even.2. Use a spot welder to weld the areas shown in the figure.
Correct any deformations in
the panel using a profiled stake and mallet.1. Use a grinding wheel to level the weldsUse a rotary brush to clean the newly-welded
areas.
1. Apply rust-proofing to newly-welded areas.Seal the joint lines between the part and
the car.