2428904 - 1040A10 fuel tank - r + r and decant fuel

Removing ( Refitting ) With the ignition key in the OFF position, disconnect the battery negative terminal.Place the car on a ramp.Drain the fuel from the tank using suitable equipment and appropriate protection to meet current safety requirements.1. Lift the rear seat cushion lift the floor covering to gain access to the fuel pump flap.2. Unscrew retaining bolts (2a) and remove protective cover (2b).3. Disconnect the electrical connection from the fuel pump and level gauge.

NameConnector
3Fuel pump and sender unit  N40 
4. Disconnect the fuel outlet and return lines from quick-release fittings (4a) and (4b).
1. Loosen the handbrake adjustment nut.
Raise the car.1. Open collars (1a) and disconnect fuel filler pipe (1b) and vent pipe (1c).
1. Undo the bolts fixing the exhaust pipe to the catalytic converter.2. Undo the bolts and lower the exhaust pipe.
1. Open the band retaining the handbrake cable.2. Undo retaining nuts (2a), remove the clip (2b) and remove the central heat shield (2c).
1. Remove protective cover (1a) and disconnect the handbrake cable from fitting (1b) on the shoes.
1. Position a stand supported by a hydraulic jack beneath the tank to support it during removal.2. Undo the tank bracket retaining bolts.3. Lower the hydraulic jack and remove the hydraulic tank.
Refitting ( Removing ) Position the fuel tank on the stand.Raise the tank until it fits into its seat.Tighten the bolts securing the tank to the body.Tighten the tank bolts to torque.

FasteningComponentØValue(daNm)
-BoltFUEL TANKM83.5
Remove the tank stand.Connect the handbrake cable.Fit the protective cap.Fit the heat shield and secure it with its attachments.Tighten the bolts securing the exhaust pipe to the catalytic converter and the bolts securing the ruber block to the bodyshell.

FasteningComponentØValue(daNm)
-BoltEXHAUST PIPE TO ENGINEM8(Catalytic converter) 2.5
Use new colllars to connect the fuel filler pipe.Lower the vehicle.Connect the fuel inlet and outlet pipe quick-release fittings.Connect the electrical connection to the electric pump and level gauge. Tighten the fuel pump protective cover retaining bolts.Refit the floor covering.Remove the vehicle from the lift.Use the correct equipment and appropriate protection as required by current safety legislation to fill the vehicle with the recommended fuel. - 3380A04  handbrake - check travelWith the ignition key in OFF position, connect the battery negative terminal.