1040A10 FUEL TANK - R + R AND DECANT FUEL - Lancia - Ypsilon - eLearn

2428904 - 1040A10 fuel tank - r + r and decant fuel

) Position the vehicle on the ramp.Ensure that the ignition key is in OFF position, then disconnect the battery negative terminal (-).

	Name	Connector
-	Battery	A1B

Proceed with removal - 1040A70 submerged pump assembly complete with level guage control - r + r . Drain the fuel from the tank using suitable equipment and appropriate protection to meet current safety requirements. Proceed with removal - 7040L22 REAR TRIM on TUNNEL -R.R. . 1. Slacken the handbrake cable adjustment nut.

Proceed with removal - 4450B08 right rear wheel r r . Proceed with removal - 7055B45 right hand rear supplementary wheel arch - r+r . 1. Open collars (1a) and disconnect fuel filler pipe (1b) and return pipe (1c).2. Disconnect the rapid attachments for the fuel vapour recovery pipes from the float valves to the fuel vapour separator.

1. Undo bolt (1a) securing exhaust pipe support rear bracket. 2. Undo bolt (2a) securing front exhaust pipe bracket (2b).

1. Undo the fixing nuts (1a) and disconnect the exhaust pipe (1b) from the exhaust manifold with catalytic converter. Move aside the exhaust pipe, securing it as appropriate to the bodyshell.

1. Release brake pipe (1a) from fastenings (1b) on the fuel tank.

1. Open handbrake cable retaining cable.2. Undo the nuts (2a), remove the clip (2b) and remove the central heat shield (2c).

1. Remove the protective covers.2. Disconnect the handbrake control cable from connection on the rear brake shoes.

1. Place an appropriate stand under the fuel tank to support it during removal. 2. Undo the fuel tank bracket retaining bolts.Lower the hydraulic jack and remove the fuel tank.

Refitting ( Removing

) Place the fuel tank back in its housing using the hydraulic jack.Tighten the bolts securing the fuel mounting brackets to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	FUEL TANK	M8	(Bodyshell side) 3.2 ÷ 3.9

Remove the fuel tank support stand.Connect the handbrake control cable to the fitting on the rear brake shoes.Place the protective covers in their housings.Refit the central heat shield in its seating, then secure it with the clip and nuts. Secure the handbrake cables using the retaining band.Secure the brake pipe using the fastenings on the fuel tank.Refit the exhaust pipe, connect to the exhaust manifold with catalytic converter and tighten the nuts to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Nut	EXHAUST MANIFOLD WITH CATALYTIC CONVERTER	M8	(Silencer side) 2.3 ÷ 2.8

Tighten the bolt securing the exhaust silencer front mounting bracket. Tighten the bolt securing the exhaust silencer front mounting bracket. Connect the rapid attachments for the fuel vapour recovery pipes from the float valves to the fuel vapour separator.Connect the fuel filler pipe and the return pipe. Secure using new bands. Proceed with refitting - 7055B45 right hand rear supplementary wheel arch - r+r . Proceed with refitting - 4450B08 right rear wheel r r . Proceed with the refitting - 3380A04 handbrake - check travel Proceed with refitting - 7040L22 REAR TRIM on TUNNEL -R.R. . Proceed with refitting - 1040A70 submerged pump assembly complete with level guage control - r + r . Use the correct equipment and appropriate protection as required by current safety legislation to fill the vehicle with the recommended fuel.Connect the negative (-) battery terminal.Remove the car from the ramps.