7035C54 SIDE WINDOW ONE LH OR RH R R INCLUDES CLEANING OF HOUSING - Lancia - Ypsilon - eLearn

2429568 - 7035C54 side window one lh or rh r r includes cleaning of housing

) 1. Apply a double layer of adhesive tape to protect the edges of the bodywork along the entire perimeter of the window.

The bead of sealant on the side window can be cut using either harmonic wire or the vibrating knife; both methods are described below.To cut the bead using harmonic wire, proceed as described below.1. Cut a section of harmonic wire about 50 cm long then, using pliers, insert one end (1a) of the harmonic wire through the bead of sealant (1b) which secures the window (1c).2. Secure the end (1a) of the wire to the retaining tool (2a) located inside the car. Secure the end (2b) of the traction handle (2c) located outside the vehicle.3. The operator inside the car must keep the end of the tool (2a) on the bead of sealant (3a) at about 30 cm from the point of passage of the wire. The other operator outside the car must pull the handle (2c), following the outline fo the window, and cut the bead of sealant (3a). Position a blade (2d) by the tool (2a) to protect the inner trims. Repeat the operation in sections of about 30 cm, until the whole of the bead of sealant (3a) is cut. When cutting, take care over the window centering pins (3b) and the weatherstrips (3c).

To cut the bead using the vibrating knife, proceed as described below.1. Use the vibrating knife (1a), with blade (1b), and cut the bead of sealant (1c) along the whole perimeter of the window, working from outside the car. When cutting, take care over the window centering pins (1d) and the weatherstrips (1a).

1. Apply the suction handles to the window, then remove the window.

Refitting ( Removing

) 1. Using a suitable tool, cut and smooth off the bead of sealant in the side window frame, so as to leave a thickness of between 0.25 and 1 mm, without scratching the paintwork. The sealant left in the frame will act as a backing for the new bond.2. Clean the side window seating carefully with compressed air and thoroughly degrease with heptane. If glueing takes place 60 minutes after cutting and smoothing the bead of sealant, treat the sealant surface with the specific activator and wait 15 minutes before fixing the windscreen.

	Type	Component	Name	Qty.
2	PUR activator	WINDOW HOUSING	-	-

3. Clean and degrease the areas (3a) where the weatherstrips are stuck and the housings (3b) for the window mountings using heptane. Touch up the paintwork if necessary.

Preparing a new side window.1. Degrease the screen-printed edge of the new window using heptane.2. Using the swab (2a) supplied in the kit, apply the glass adhesion promoter (primer) (2b) on the printed perimeter.

Wait for 15 minutes before carrying out the next operation to give the primer thinner time to evaporate.

Preparing a detached side window.1. Using a suitable tool, cut and smooth off the bead of sealant on the window so as to reduce its thickness to a minimum. The remaining sealant does not have to be removed completely; take care not to damage the black screen printing around the edge of the window.2. Carefullly clean the printed area around the edge of the window with compressed air and thoroughly degrease with heptane. Check that the window is undamaged. Check that the seals (2a) and (2b) and the moun tings (2d) are not damaged, otherwise replace them after having cleaned and degreased the housing. It is not necessary to insert new centring pins (2c). If glueing takes place 60 minutes after cutting and smoothing the bead of sealant, treat the sealant surface with the specific activator and wait 15 minutes before fixing the windscreen.

	Type	Component	Name	Qty.
2	PUR activator	FIXED SIDE WINDOW.	-	-

1. Remove the adhesive tape from the edges of the bodywork along the perimeter of the side window.2. Test fit the window and centre it perfectly, with the side doodr closed.3. Once the window is centred, mark the reciprocal positions of the window and seating, with strips of adhesive tape.4. Cut the strips of adhesive tape and remove the window.5. Use an air gun to extrude a bead of sealant as evenly as possible along the perimeter of the windscreen.

	Type	Component	Name	Qty.
5	Window bonding sealant	FIXED SIDE WINDOW.	Product n. 71711976	-

Begin applying the sealant from the middle of the lower edge and continue without breaks around the entire edge of the window.

1. Position the window in its seating immediately after applying the sealant and bed it into position.2. Fit the belt (2a) as shown in the figure and tension it so as to apply even pressure over the entire window, in order to ensure a perfect match between window (2b), sealant (2c) and window frame (2d).

Check that there is no penetration carrying out a watertightness test.

Wait six hours before moving the car.