3237654 - 1016C10 cylinder head - r + r and replace gasket

Removing ( Refitting ) Position the vehicle on the ramp.Disconnect the battery negative (-) terminal.

NameConnector
-Battery  A1 
 - 4450B10  Front WHEEL (one) - R.R. .  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. .  - 7055B54  under-engine guard - r r .  - 1016A40  ignition coil cover on cylinder head- r+r .  - 5510C14  ignition coil/s - r+r .  - 1016A20  single cam cover - r + r and replace gasket .  - 1056B60  single fuel manifold pipe, with injectors - r + r .  - 1048A34  sleeve(s) from flow meter to air supply capacity case - r + r .  - 1072B50  sleeves connecting air capacity box to inlet manifold is - r+r .  - 1092G10  single engine belt r r .  - 1092G20  engine component single belt fixed tensioner - one - r + r .  - 1092A12  crankshaft pulley - r+r for versions with air conditioner .  - 1032D12  timing system protective cover(s) - r + r .  - 1092E10  counter-rotating shaft drive toothed belt - r + r .  - 1032B14  toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner .  - 1088D10  lower sleeve for coolant outlet from radiator - r + r . 1. Press the two rapid attachment springs by hand and move the lower radiator hose.Collect the coolant
1. Undo the nuts (1a) and disconnect the front section of the exhaust pipe (1b) from the manifold.
1. Undo the nuts (1a) and remove the heat shield (1b) from the exhaust manifold.2. Undo the bolt (2a) and disconnect the engine oil dipstick (2b) from the cylinder head.
1. Undo the bolts for the coolant supply pipe to the engine oil heat exchanger.2. Undo the connector for the coolant outlet pipe from the enigne oil heat exchanger.
1. Disconnect the electrical connection from the engine coolant temperature sensor.

NameConnector
1Engine temperature sensor  K45 
2. Disconnect the electrical connection from the combined sender unit for the engine coolant temperature gauge and warning light.

NameConnector
2Coolant temperature sender unit  K35 
3. Disconnect, from the thermostat, the coolant supply pipe to the climate control system heater.4. Disconnect the coolant supply pipe to the radiator from the thermostat.5. Disconnect the coolant supply pipe to the engine oil heat exchanger from the thermostat.6. Disconnect the coolant supply pipe to the butterfly casing/coolant reservoir from the thermostat.7. Disconnect the coolant return pipe from the climate control system heater from the water pump rigid inlet pipe.8. Disconnect the coolant return pipe from the radiator from the water pump rigid inlet pipe.
1. Disconnect the supply pipe from the water pump rigid inlet pipe.
1. Undo the bolts (1a) and remove the cylinder head (1b).2. Remove the cylinder head gasket.
Refitting ( Removing ) Fit a new cylinder head gasket.
ASTADUR type cylinder head gaskets are fitted.The material from which these gaskets are made undergoes a polymerization process during the operation of the engine so that they become considerably harder during usage.In order for the polymerization of the gasket to take place it is necessary to:keep the gasket in its sealed container until fittingnot lubricate or get oil on the gasket and the contact surfaces.
Position the cylinder head on the cylinder block, taking care that the camshafts are positioned with the front cams facing outwards (valves closed).1. Tighten the bolts (1a) fixing the cylinder head to the recommended torque using the angular tightening tool (1b).
Follow the order shown in the diagram for each tightening sequence.

FasteningComponentØValue(daNm)
1aBoltCYLINDER HEADM102.0 + 2.0 + 90° + 90° + 90°

NameCountry
1bProtractor1.820.277.000
Connect the supply pipe to the water pump rigid inlet pipe.Connect the coolant return pipe from the radiator to the water pump rigid inlet pipe.Connect the coolant return pipe from the climate control system heater to the water pump rigid inlet pipe.Connect the coolant supply pipe to the butterfly casing/coolant reservoir to the thermostat.Connect the coolant supply pipe to the engine oil heat exchanger to the thermostat.Connect the coolant supply pipe to the radiator to the thermostat.Connect the coolant supply pipe to the climate control system heater to the thermostat.Connect the electrical connection to the combined sender unit for the coolant temperature gauge and overheating warning light.Connect the electrical connection to the engine coolant temperature sensor.Connect the connector for the engine oil heat exchanger outlet pipe to the water pump rigid inlet pipe.Tighten the bolts fixing the coolant supply pipe to the engine oil heat exchanger.Tighten the bolt fixing the engine oil dipstick to the cylinder head.Fit the heat shield for the exhaust manifold and fix it using the nuts.Tighten the nuts securing the front section of the exhaust pipe to the manifold to the reommended torque.

FasteningComponentØValue(daNm)
-NutEXHAUST PIPE TO ENGINEM82.3 - 2.8
Connect the lower coolant outlet hose to the radiator. - 1032B14  toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner .  - 1092E10  counter-rotating shaft drive toothed belt - r + r .  - 1032D12  timing system protective cover(s) - r + r .  - 1092A12  crankshaft pulley - r+r for versions with air conditioner .  - 1092G20  engine component single belt fixed tensioner - one - r + r .  - 1092G10  single engine belt r r .  - 1072B50  sleeves connecting air capacity box to inlet manifold is - r+r .  - 1048A34  sleeve(s) from flow meter to air supply capacity case - r + r .  - 1056B60  single fuel manifold pipe, with injectors - r + r .  - 1016A20  single cam cover - r + r and replace gasket .  - 5510C14  ignition coil/s - r+r .  - 1016A40  ignition coil cover on cylinder head- r+r .  - 7055B54  under-engine guard - r r .  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. .  - 4450B10  Front WHEEL (one) - R.R. . Supply the engine cooling system with the recommended fluid.

TypeComponentNameQty.
-Fluid [l]ENGINE COOLING CIRCUITMixture 50% Paraflu11 for Alfa Romeo/distilled water6.8
Connect the negative (-) battery terminal.Remove the car from the ramps.