3237490 - 1032B14 toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner

Removing ( Refitting ) Position the vehicle on the ramp. - 4450B10  Front WHEEL (one) - R.R. - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 7055B54  under-engine guard - r r - 1016A40  ignition coil cover on cylinder head- r+r - 5510C14  ignition coil/s - r+r - 1016A20  single cam cover - r + r and replace gasket - 1092G10  single engine belt r r - 1092G20  engine component single belt fixed tensioner - one - r + r - 1092A12  crankshaft pulley - r+r for versions with air conditioner - 1032D12  timing system protective cover(s) - r + r  - 1092E10  counter-rotating shaft drive toothed belt - r + r Renmove the spark plugs for cylinder no. 1.1. Fit the tool (1a), complete with dial gauge (1b), in the housing in the spark plug for the 1st cylinder.

	Name	Country
1a	Extension	1.825.013.000

Fit the crankshaft rotation tool on the camshaft drive pulley.

	Name	Country
-	Flange	1.820.618.000

1. Fit the crankshaft rotation tool on the counter-balance shaft belt drive pulley.

	Name	Country
1	Flange	1.820.618.000

Rotate the crankshaft until the piston for cylinder no. 1 is at T.D.C. at the power stroke.1. Undo the moving tensioner nut.2. Remove the timing drive belt. Refitting ( Removing ) 1. Loosen the bolts (1a) for the camshaft driven pulley, inlet side, using the tool (1b) for counter-torque.

	Name	Country
1b	Counter-torque	1.822.155.000

2. Loosen the bolt (2a) for the camshaft driven pulley, exhaust side, using tools (2b) and (2c) for counter-torque.

	Name	Country
2b	Counter-torque	1.822.156.000

	Name	Country
2c	Counter-torque	1.822.146.000

Undo the bolts and remove the camshaft third cap. 1. Fit the tool (1a) in place of the camshaft caps removed and fix it tightening the bolts (1b) to the recommended torque.

Check that the camshaft cam profile matches the tool perfectly.

	Name	Country
1a	Gauge	1.825.041.000

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	ENGINE TIMING ADJUSTMENT TEMPLATES	M7	(Cylinder head side) 1.0

Fit the timing belt.

Instructions for checking condition of toothed timing drive belt: Check that the timing belt does not show signs of loose threads or cracks. Check for 'black dust' along the entire length of the belt, on the toothed wheels, the shields, etc. Visually inspect the belt teeth for check for any wear of the protective outer fabric. If one or more of the above conditions indicating excess wear is found, replace the timing drive belt.The entire length of the belt should be inspected.

1. Apply maximum tension to the timing belt using the tool.

	Name	Country
1	Key	1.822.149.000

2. Tighten the nut for the moving tensioner to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1a	Nut	MOBILE TIMING TENSIONER	M8	2.1 - 2.6

1. Tighten the bolts (1a) for the camshaft driven pulley, inlet side, to the recommended torque using the tool (1b) for counter-torque.

	Fastening	Component	Ø	Value(daNm)
1a	Bolt	TIMING GEAR DRIVEN PULLEYS	M6	1.2

	Name	Country
1b	Counter-torque	1.822.155.000

2. Tighten the bolts (2a) for the camshaft driven pulley, exhaust side, to the recommended torque using the tools (2b) and (2c) for counter-torque.

	Fastening	Component	Ø	Value(daNm)
2a	Bolt	TIMING GEAR DRIVEN PULLEYS	M12	10.0 - 12.4

	Name	Country
2b	Counter-torque	1.822.156.000

	Name	Country
2c	Counter-torque	1.822.146.000

Remove the engine timing adjustment templates.Fit the camshaft caps previously removed and fix them tightening the bolts to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	OVERHEAD CAM BLOCK	M7	1.3 - 1.6

Rotate the crankshaft through two revolutions.Loosen the moving tensioner nut.1. Make sure that the moving reference (1a) for the moving tensioner lines up with the reference hole (1b) using the tool (1c).

	Name	Country
1c	Key	1.822.149.000

2. Tighten the nut for the moving tensioner to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Nut	MOBILE TIMING TENSIONER	M8	2.1 - 2.6

Remove the tool for rotating the crankshaft.Remove the tool for checking T.D.C. complete with the dial gauge.Fit the spark plugs for cylinder no. 1.  - 1092E10  counter-rotating shaft drive toothed belt - r + r  - 1032D12  timing system protective cover(s) - r + r - 1092A12  crankshaft pulley - r+r for versions with air conditioner - 1092G20  engine component single belt fixed tensioner - one - r + r - 1092G10  single engine belt r r - 1016A20  single cam cover - r + r and replace gasket - 5510C14  ignition coil/s - r+r - 1016A40  ignition coil cover on cylinder head- r+r - 7055B54  under-engine guard - r r - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 4450B10  Front WHEEL (one) - R.R.Remove the car from the ramp.