3239196 - Introduction - FUEL TANK AND PIPES

CONSTRUCTION FEATURES

The fuel supply system is divided into a low pressure circuit and a high pressure circuit.

The low pressure circuit consists of:

  • submerged auxiliary pump complete with fuel level gauge, pressure regulator and fuel filter
  • external fule filter

The high pressure circuit consists of:

  • pressure pump
  • high pressure pipe (to be replaced whenever disassembled);
  • distribution manifold (rail) with pressure regulator and fuel pressure sensor;
  • injectors.
The pressure regulator incorporated in the fuel pump assembly is calibrated at 4.5 bar.With the ignition ON, the pressure of 4.5 bar is present throughout the low pressure and high pressure lines and the pressure regulator is closed in these conditions.Starting takes place with the pressure in the rail at around 4.5 bar because the high pressure pump is not capable of supplying high pressures instantly.When the engine is started, durin idling, the fuel pressure in the rail is around 50 bar.During operation, the pressure in the rail can reach a maximum value of 100 bar depending on the engine load and the performance required by the driver.When the engine is switched off, the pressure in the rail gradually decreases (via the high pressure pump) until it reaches 4.5 bar (pressure regulator setting).The maximum pressure produced by the high pressure pump is around 120 bar (if the pressure regulator is stuck).The system is equipped with an inertia switch which, in the case of an impact to the vehicle, cuts off the supply from the electric fuel pump.The pipes are secured to the underbody with special collars and enclosed by protections.FUEL SUPPLY SYSTEM
1 - Fuel tank 2 - Immersed pump unit complete with fuel gauge sender unit 3 - Fuel filler pipe 4 - Supplementary fuel filter 5 - High pressure fuel pump 6 - High pressure pipe 7 - Distribution manifold 8 - Pressure sensor 9 - Pressure regulator 10 - Fuel injectors 11 - Spacer 12 - Low pressure pipe