3237469 - 1020A20 crank case oil sump - r + r clean seals for sealant application

Removing ( Refitting ) Position the vehicle on the ramp.Drain the power steering fluid from the reservoir using a suitable syringe. - 4450B10  Front WHEEL (one) - R.R. - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 7055B54  under-engine guard - r r - 1092G10  single engine belt r r - 1076B52  exhaust pipe (one) leaving l/h or r/h exhaust manifold - r + r - 5510C34  rpm and timing sensor (single) - r+r1. Disconnect the supply and return pipes (1a) from the power assisted steering pump and release them from the mounting brackets (1b) on the crankcase sump and engine support. Undo the drain plug and drain the engine oil.

Recover the engine oil in a suitable container.

1. Undo the bolts (1a) and remove the crankcase sump (1b).

To make it easier to remove tthe sump, heat the area where the crankcase sump matches with the cylinder block and cut the sealant.

Refitting ( Removing )

Check the condition of the sealant on the rear main bearing cap and if necessary re-apply.

1. Clean the matching surfaces of crankcase sump and cylinder block. Apply the recommended sealant to the entire perimeter of the crankcase sump.

	Type	Component	Name	Qty.
-	Sealant	OIL SUMP	LOCTITE 5900	-

Fit the crankcase sump and fix it tightening the bolts to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	OIL SUMP	M7	1.3 ÷ 1.6

Fit the engine oil drain plug, complete with a new seal, and tighten it to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Plug	ENGINE OIL DRAIN PLUG	M22	6.4 - 7.9

Fix the power assisted steering pump fluid supply and return pipes to the mounting bracket.Connect the fluid supply and return pipes to the power assisted steering pump. - 5510C34  rpm and timing sensor (single) - r+r - 1076B52  exhaust pipe (one) leaving l/h or r/h exhaust manifold - r + r - 1092G10  single engine belt r r - 7055B54  under-engine guard - r r - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 4450B10  Front WHEEL (one) - R.R. - 1084A10  ENGINE OIL - Check level and top up, if necessaryBleed the power steerign system as described below.With the front wheels raised off the ground, with the engine switched off, carry out 4-5 complete steering wheel rotation cycles (left and right).Check and, if necessary, top up the fluid level in the reservoir.

	Type	Component	Name	Qty.
-	Fluid	POWER ASSISTED STEERING CIRCUIT	TUTELA GI/A	-

Remove the car from the ramp.Start the engine and carry out 4 - 5 full steering wheel turn cycles (right and left).Top up the fluid level in the reservoir.  - 1092G10  single engine belt r r - 1092A12  crankshaft pulley - r+r for versions with air conditioner - 1092G20  engine component single belt fixed tensioner - one - r + r - 1032D12  timing system protective cover(s) - r + r  - 1032D12  timing system protective cover(s) - r + r - 1092G20  engine component single belt fixed tensioner - one - r + r - 1092A12  crankshaft pulley - r+r for versions with air conditioner - 1092G10  single engine belt r r