3238075 - 3330D03 brake servo/pump assembly - r r for right-hand drive versions

Removing ( Refitting ) Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
-Battery  A1B 
 - 1008C10  power unit upper reaction link r r1. Open the electrical connections box cover.2. Disconnect the engine coupling.3. Disconnect the electrical connections (3a) and (3b) for the rear Lambda sensors and the catalytic converter.

NameConnector
3aLambda sensor on catalyzer  K17 

NameConnector
3bLambda sensor on catalyzer -2  K18 
4. Disconnect the electrical connection for the detonation sensor, timing side.

NameConnector
4Detonation sensor - 1  K50 
1. Undo the bolts (1a) and remove the connections box (1b).
Drain the brake-clutch fluid from the reservoir using a suitable syringe.1. Disconnect the hoses from the brake fluid reservoir to the master cylinder, master cylinder side.2. Undo connectors (2a) and disconnect the rigid brake pipes (2b) from master cylinder to ABS control unit, master cylinder side.3. Disconnec the vacuum pipe from the brake servo.
 - 5580C18  air bag module - r+r - 4110A11  steering wheel - r+r for replacement or check for versions with air bag - 7040A26  steering column trim - r+r - 5550A12  complete stalk unit - r+r for versions with air bag - 5520A12  ignition switch assembly - r r for versions with air bag - 4110A30  Steering control shaft SUPPORT - R.R. - 7040A37  fuse box cover - r r - 5505A10  electrical junction unit - r+r - 1068A20  accelerator pedal with built-in potentiometer - r r - 3330B27  clutch pedal - r r for rhd versions - 3330B23  brake pedal - r r for rhd versions - 3330B42  pedal unit mount - r rfor right hand drive versions1. Remove the brake servo complete with master cylinder from the passenger compartment.
Refitting ( Removing ) Position the brake servo with master cylinder. Fit the gasket on the accumulator over the hole in the bulkhead between passenger compartment and engine bay.Connect the connectors of the rigid brake pipes connected to the ABS control unit to the master cylinder without tightening to torque.Connect the brake hoses leading to the tank to the master cylinder.Connect the vacuum pipe to the brake servo. - 3330B42  pedal unit mount - r rfor right hand drive versions - 3330B23  brake pedal - r r for rhd versions - 3330B27  clutch pedal - r r for rhd versions - 1068A20  accelerator pedal with built-in potentiometer - r rPosition the mount with bonnet lid opening lever and bolt in place.Position the underfacia relay carrier bracket and bolt in place.Position the driver's side foot rest and bolt in place. - 5505A10  electrical junction unit - r+r - 7040A37  fuse box cover - r r - 4110A30  Steering control shaft SUPPORT - R.R. - 5520A12  ignition switch assembly - r r for versions with air bag - 5550A12  complete stalk unit - r+r for versions with air bag - 7040A26  steering column trim - r+r - 4110A11  steering wheel - r+r for replacement or check for versions with air bag - 5580C18  air bag module - r+rTighten the rigid brake pipe connectors previously screwed in loosely to the master cylinder.

FasteningComponentØValue(daNm)
-BoltPIPE FROM PUMP TO HYDRAULIC CONTROL UNIT-(On master cylinder) 1.8
Position the connector carrier box and bolt in place.Connect the electrical connection for the detonation sensor, timing side.

NameConnector
-Detonation sensor - 1  K50 
Connect the electrical connections for the rear Lambda sensors to the catalytic converter.

NameConnector
-Lambda sensor on catalyzer  K17 

NameConnector
-Lambda sensor on catalyzer -2  K18 
Connect the engine junction.Close the connection box cover. - 1008C10  power unit upper reaction link r r . - 0010T64 brake and or clutch fluid check level and top up as necessary  - 0010T65  hydraulic brake system bleed airConnect the negative (-) battery terminal.