3239107 - 2110B32 manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers, inner controls, gears, shafts and bearings

Dismantling ( Reassembling )  - 2110B32  manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers, inner controls, gears, shafts and bearings1. Remove the outer track of the drive shaft front bearing (1a) using tools (1b) and (1c).

NameCountry
1bTool for Extracting/Fitting1.870.655.000

NameCountry
1cCounter weight1.840.206.001
1. Remove the outer track of the main shaft front bearing (1a) using tools (1b).

NameCountry
1bTool for Extracting/Fitting1.870.655.000
1. Remove the lodging bushes of gear selection rods (1a) from the mount joining the gearbox to the engine by tool (1b).

NameCountry
1bTool for Extracting/Fitting1.870.654.000
1. Remove the lodging bushes of the gear selection rods (1a) and their caps (1b) from the gearbox by using tool (1c).

NameCountry
1cTool for Extracting/Fitting1.870.654.000
1. Remove the gear engagement safety shroud (1a) using an apt puller (1b).
1. Remove the guide bush for gear selection (1a) by an apt tool (1b).
Reassembling ( Dismantling ) Apply sealer on a new guide bush for gear selection shaft.

TypeComponentNameQty.
-SealantGEAR SELECTOR SHAFT GUIDE BUSHESLoctite 270-
1. Mount the new guide bush for gear selection shaft (1a) by an apt driver (1b).
Apply sealer on a new guide bush for gear selection shaft.

TypeComponentNameQty.
-SealantGEAR ENGAGEMENT SAFETY RODLoctite 270-
1. Mount the new gear engagement safety shroud (1a) by an apt tool (1b).
Apply sealer on the new lodging bushes of gear selection rods.

TypeComponentNameQty.
-SealantGEAR CONTROL ROD HOUSING BUSHESLoctite 270-
1. Mount the new lodging bushes of gear selection rods (1a) on the gearing box by tool (1b).

NameCountry
1bTool for Extracting/Fitting1.870.654.000
Apply sealer on the new caps for gear selection rods.

TypeComponentNameQty.
-SealantPLUGS FOR GEAR CONTROL RODSLoctite 270-
1. Mount the new caps for gear selection rods (1a) by an aprt driver (1b).
Apply sealer on the new lodging bushes of gear selection rods.

TypeComponentNameQty.
-SealantGEAR CONTROL ROD HOUSING BUSHESLoctite 270-
1. Mount the new bushes of gear selection rods (1a) on the mount joining the gearbox to the engine by tool (1b).

NameCountry
1bTool for Extracting/Fitting1.870.654.000
1. Mount the outer track of the main shaft front bearing (1a) by using a hydraulic forging press and tools (1b) and (1c).

NameCountry
1bFitting tool1.870.656.000

NameCountry
1cGrip1.821.171.000
1. Set the front bearing outer track of drive shaft (1a) using a hydraulic forging press and tools (1b) and (1c).

NameCountry
1bFitting tool1.870.656.000

NameCountry
1cGrip1.821.171.000
 - 2110B20  manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers and internal controls if necessary