3238134 - 4130B20 power steering pump r r

Proceed with removal  - 1016A40  ignition coil cover on cylinder head- r+r . Proceed with removal  - 1008C10  power unit upper reaction link r r . Proceed with removal  - 4130B10  power steering fluid resevoir r r . Proceed with refitting  - 4130B10  power steering fluid resevoir r r . Proceed with refitting  - 1008C10  power unit upper reaction link r r . Proceed with refitting  - 1016A40  ignition coil cover on cylinder head- r+r . Removing ( Refitting ) Position the vehicle on the ramp - 1092G10  single engine belt r r - 4450B10  Front WHEEL (one) - R.R. - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 1008C10  power unit upper reaction link r rDrain the power steering fluid from the reservoir using a suitable syringe.1. Undo the bolts (1a) securing the front exhaust pipe (1b) to the turbocharger.Undo the bolt securing the exhaust pipe rigid support to the collar.
1. Undo lower bolt (1a) of engine oil dipstick (1b).
1. Undo upper bolt (1a) and remove engine oil dipstick (1b).
1. Undo the nuts (1a) and move the E.G.R valve (1b) from the relevant support.

NameConnector
1bEGR solenoid  L30 
1. Undo the bolts (1a) and the nut (1b) and remove the alternator rear mounting bracket (1c).2. Undo the bolts (2a) and remove the power assisted steering pump drive pulley (2b).
1. Disconnect the power steering pump oil inlet pipe.2. Disconnect the oil outlet pipe connector from the power steering pump.3. Undo bolts (3a) and remove power steering pump (3b)
Refitting ( Removing ) Fit the power steering pump and secure by tightening the bolts to the recommended torque.

FasteningComponentØValue(daNm)
-BoltPOWER STEERING PUMPM81.9 - 2.3
Connect the oil inlet pipe to the power steering pump.Connect the power steering pump oil outlet pipe and tighten to the recommended torque.

FasteningComponentØValue(daNm)
-ConnectorPIPE BTWN PUMP + POWER STEERING BOXM163.8 - 4.2
Fit the power assisted steering pump drive pulley and fix it tightening the bolts to the recommended torque.

FasteningComponentØValue(daNm)
-BoltPOWER STEERING PUMP DRIVE PULLEYM60.6 - 0.8
Fit the alternator rear bracket and secure it with the bolt and nut.Place the E.G.R. valve back in its housing and secure it to the mount using the nuts.

NameConnector
-EGR solenoid  L30 
Fit the engine oil dipstick and secure it using the upper bolts..Tighten the lower bolt for the engine oil dipstick.Tighten the bolt securing the exhaust pipe rigid support to the collar.Tighten the bolts securing the front section of the exhaust pipe to the turbocharger to the specified torque.

FasteningComponentØValue(daNm)
-BoltFLEXIBLE PIPE SECTION TO ENGINEM82.0 - 2.5
 - 1008C10  power unit upper reaction link r r - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 4450B10  Front WHEEL (one) - R.R. - 1092G10  single engine belt r rFill the power steering circuit with the recommended fluid.

TypeComponentNameQty.
-FluidPOWER ASSISTED STEERING CIRCUITTUTELA GI/A-
The power steering system is self-bleeding; to bleed, turn the steering wheel full lock left and right with the engine running and the car stopped.With the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times. Check and, if necessary, top up the fluid level in the reservoir. Position the vehicle on the ground and start up the engine.Carry out 4 - 5 complete steering wheel rotation cycles (right and left).Top up the fluid level in the reservoir.