3238423 - 5530A14 alternator - r+r for versions with air conditioner

Removing ( Refitting ) Position the vehicle on the lift.Disconnect the battery negative (-) terminal.

NameConnector
-Battery  A1 
 - 1076B50  exhaust pipe attachment to engine - r + r - 4450B10  Front WHEEL (one) - R.R. - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 1092G10  single engine belt r r1. Tighten the upper engine oil dipstick bolt.
1. Disconnect the electrical connection from the fuel temperature sensor.

NameConnector
1Fuel temperature sensor  K81 
2. Disconnect the electrical connection from the fuel pressure regulator on the fuel pump.

NameConnector
2Fuel pressure regulator  N77 
1. Disconnect the electrical connection from the fuel pressure sensor.

NameConnector
1Fuel pressure sensor  K83 
2. Disconnect the electrical connection from the excess pressure sensor.

NameConnector
2Turbocharging sensor  K82 
3. Disconnect the electrical connection from the E.G.R. valve.

NameConnector
3EGR solenoid  L30 
4. Disconnect the electrical connections from the pre-heating control unit.

NameConnector
4Plug preheating control unit  M15 
1. Disconnect the inlet pipe from the injectors from the fuel return manifold pipe/2. Undo nuts (2a) and move fuel return manifold pipe (2b).
1. Undo nuts (1a) and move fuel filter assembly (1b).
1. Disconnect the supply cable from the starter motor.

NameConnector
1Starter' motor  A20 
2. Disconnect the supply leads from the alternator.

NameConnector
2Alternator  A10 
Raise the car.1. Undo bolt (1a) and remove oil dipstick assembly (1b).
1. Remove the lower and upper alternator bolts.
1. Undo bolts (1a) and remove rear alternator bracket (1b).
Lower the vehicle.1. Remove the alternator.
Refitting ( Removing ) Refit the alternator.Raise the car.Fit the rear alternator bracket and bolt to the crankcase.1. Tighten the lower and upper alternator bolts to the specified torque.

FasteningComponentØValue(daNm)
1BoltALTERNATOR ASSEMBLYM104.3 - 5.3

FasteningComponentØValue(daNm)
1BoltALTERNATOR ASSEMBLYM126.0 - 7.4
Refit the engine oil dipstick assembly and secure with the lower bolt.Lower the vehicle.Connect the supply leads to the alternator.Connect the supply cable to the starter motor.Place the fuel filter back in its housing and secure with the nuts.Place the fuel return manifold pipe back in its housing and secure it using the bolts.Connect the injector inlet pipe to the fuel return manifold pipe.Connect the electrical connections to the pre-heating control unit.Connect the electrical connection to the E.G.R. valve.Connect the electrical connection to the excess pressure sensor.Connect the electrical connection to the fuel pressure sensor.Connect the electrical connection to the pressure regulator on the pressure pump.Connect the electrical connection to the fuel temperature sensor.Tighten the upper bolt securing the engine oil dipstick to the cylinder head. - 1092G10  single engine belt r r - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 4450B10  Front WHEEL (one) - R.R. - 1076B50  exhaust pipe attachment to engine - r + rConnect the negative (-) battery terminal.Remove the vehicle from the ramp.