1060E40 SUPPLEMENTARY PRESSURE PUMP - R R - Alfa - 156 - eLearn

3237797 - 1060E40 supplementary pressure pump - r r

) - 1008C10 power unit upper reaction link r r - 1016A10 sound-proofing cover - r + r . - 1008C14 engine link bracket - r r - 4450B10 Front WHEEL (one) - R.R. - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 1092G10 single engine belt r r - 1092A12 crankshaft pulley - r+r for versions with air conditioner - 1032B14 toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner - 1084A16 oil dip stick pipe - r r - 1060E30 pressure pump pulley - r r - 1060E10 pressure pump - r rRaise the vehicle.1. Disconnect the electrical connection for the rpm sensor.

	Name	Connector
1	Rpm sensor	K46

2. Undo bolts (2a) and remove electrical wiring brackets (2b).3. Disconnect the electrical connections from the alternator.

	Name	Connector
3	Alternator	A10

1. Unscrew the nuts on the alternator bolts.

1. Undo bolts (1a) and remove the rear alternator mounting bracket (1b).

1. Unscrew nut (1a) securing the right side anti-roll bar joint to the lower fork and move bracket (1b) supporting ABS active sensor wiring (1c).2. Unscrew nut (2a) and disconnect steering link (2b) from the right wheel strut using tool (2c).

	Name	Country
2c	Extractor	1.821.169.000

1. Unscrew the bolts securing the right drive shaft to the intermediate drive shaft.

The bolts securing the front half shalfts, intermediate half shaft/differential internal half shaft side, are treated with Eslok type locking compound; therefore every time they are removed they must be replaced.

1. Disconnect the brake pipes from the support plate.2. Undo the bolt securing the front suspension lower damper connection fork to the lower wishbone.3. Remove the brake pipe mounting plate.

1. Undo nut (1a) and disconnect upper wishbone (1b) from the wheel strut using tool (1c).

	Name	Country
1c	Extractor	1.821.169.000

1. Undo bolt (1a) and remove the lower right fork connecting the front suspension damper to lower wishbone (1b).

Remove the right drive shaft from the intermediate drive shaft.1. Undo the bolts (1a) and remove the intermediate drive shaft (1b).2. Unscrew bolts (2a) and bolt (2b). Then remove intermediate drive shaft mount (2c).

1. Undo the bolts and remove the alternator.

1. Disconnect the electrical connection from the engine oil pressure warning light switch.

	Name	Connector
-	Engine oil pressure sensor	K30

2. Remove the engine oil pressure warning light switch.3. Undo the bolts securing the pressure pump mounting to the cylinder block.

Lower the vehicle.1. Undo the front bolts securing the pressure pump mounting to the air chamber.2. Undo the upper bolts securing the pressure pump mounting to the cylinder block.3. Remove the pressure pump mounting.

Refitting ( Removing

) Fit the pressure pump mounting and tighten the bolts to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	INJECTION PRESSURE PUMP SUPPORT	M6	Crankcase side 2.6 - 3.2

	Fastening	Component	Ø	Value(daNm)
-	Bolt	INJECTION PRESSURE PUMP SUPPORT	M8	Intake manifold side 2.1 - 2.6

Fit the engine oil pressure warning light switch and tighten it to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	-	OIL PRESSURE W/L	M14	1.9 - 2.3

Fit the alternator and support with bolts.1. Fit intermediate drive shaft (1a) and secure it by means of screws (1b) and bolt (1c).2. Fit intermediate drive shaft (2a) and secure it by tightening bolts (2b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2b	Bolt	INTERMEDIATE DRIVE SHAFT	M8	2.5 - 2.8

1. Fit lower right hand fork (1a) connecting the front suspension damper to the lower wishbone and secure by tightening bolt (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	FRONT DAMPER FORK ON WISHBONE	M12	(Lower track control arm side) 10.8 ÷ 13.2

Connect the upper wishbone to the wheel strut and secure by tightening the nut to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Nut	FRONT SUSPENSION TOP LEVER	M10	4.3 - 4.7

Connect the upper wishbone to the wheel strut and secure by tightening the nut to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	FRONT DAMPER FORK ON WISHBONE	M12	8.1 - 8.9

As an old solution, tighten the new bolts securing the right half shaflt to the intermediate half shaft to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	FRONT DRIVE SHAFT COMPLETE WITH JOINTS	M8	(Int. diff./ intermediate. driveshaft. side.) 3.6 ÷ 4.4

As a new solution, tighten the new bolts securing the right half shaft to the intermediate shaft to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	FRONT DRIVE SHAFT COMPLETE WITH JOINTS	M10	(Diff. internal./ intermediate. shaft. driveshaft.) side 5.0 ÷ 6.1

Connect the steering link to the wheel strut and secure by tightening the nut to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Nut	ADJUSTABLE STEERING LINKS	M14	2.9 - 3.6

Refit the ABS active sensor wiring bracket. Then tighten the nut securing the joint between anti-roll bar and lower fork to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Nut	FRONT ANTI-ROLL BAR JOINTS	M10	3.8 - 4.7

Fit the alternator rear bracket and secure it with bolts.Tighten the alternator bolts to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ALTERNATOR ASSEMBLY	M10	4.3 - 5.3

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ALTERNATOR ASSEMBLY	M12	6.0 - 7.4

Connect the electrical connections to the alternator.Place the electrical wiring mounting bracket back in its seating and tighten the bolt.Connect the electrical connection for the rpm sensor.Lower the vehicle. - 1060E10 pressure pump - r r - 1060E30 pressure pump pulley - r r - 1084A16 oil dip stick pipe - r r - 1032B14 toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner - 1092A12 crankshaft pulley - r+r for versions with air conditioner - 1092G10 single engine belt r r - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 4450B10 Front WHEEL (one) - R.R. - 1008C14 engine link bracket - r r - 1016A10 sound-proofing cover - r + r . - 1008C10 power unit upper reaction link r r