| | Results of the tests |
| 0 | PRELIMINARY CHECKS | All OK | Problems met | Operation |
|---|
| Check
that the clutch releases properly: with the engine running, press
the clutch pedal and engage a gear | The defect does not occur again:
Continue to Step
1
| The gearbox always grates
in any gear: the clutch does not disengage | Continue according to the
instructions for the
See table
E01
|
| 1 | CHECK GEAR SELECTION | All OK | Problems met | Operation |
|---|
| 1.6 TS 1.8 TS [d] | Check the condition of the gear selector ball springs
(see OVERHAULING GEARBOXES Assembly 2110B) |
Continue to Step
2
| Springs or balls damaged | Replace the components
involved |
| 2.5 V6 1.9 JTD 8v 2.4 JTD 10v | Check the condition of the gear selector, in particular
the ball (see OVERHAULING GEARBOXES Assembly 2110B) |
Continue to Step
2
| Ball damaged | Replace the components involved |
| 2 | CHECK SYNCHRONIZER RINGS | All OK | Problems met | Operation |
|---|
| Overhaul
the gearbox (see OVERHAULING GEARBOX Assembly 2110B).In particular, check the synchronizer rings: they should not
show signs of wear on the internal surfaces. |
Continue to Step
3
| Seals worn | Replace the synchronizers |
| 3 | CHECK GEARS | All OK | Problems met | Operation |
|---|
| Overhaul
the gearbox (see OVERHAULING GEARBOX Assembly 2110B).In particular, check the gear front teeth: they should not show
signs of notches or excessive wear. |
Continue to Step
4
| Gears worn | Replace the gears involved |
| 4 | CHECK HUBS AND SLIDING SLEEVES | All OK | Problems met | Operation |
|---|
| Overhaul
the gearbox (see OVERHAULING GEARBOX Assembly 2110B).In particular, check the hubs and the sliding sleeves:- they should not show signs of
notches, wear or excessive clearance
- they should slide freely
|
Continue to Step
5
| Sleeves or hubs worn | Replace the sleeves or hubs
involved |
| 5 | CHECK CORRECT OPERATION | All OK | Problems met | Operation |
|---|
| Check
that the fault is no longer present | End of diagnosis | Fault persists | Search for the
fault starting from another symptom' |