4130B20 POWER STEERING PUMP R R - Alfa - 156 - eLearn

3238134 - 4130B20 power steering pump r r

Proceed with removal - 1016A40 ignition coil cover on cylinder head- r+r . Proceed with removal - 1008C10 power unit upper reaction link r r . Proceed with removal - 4130B10 power steering fluid resevoir r r . Proceed with refitting - 4130B10 power steering fluid resevoir r r . Proceed with refitting - 1008C10 power unit upper reaction link r r . Proceed with refitting - 1016A40 ignition coil cover on cylinder head- r+r .

Removing ( Refitting

) Position the vehicle on the ramp Proceed with removal - 1016A10 sound-proofing cover - r + r . Proceed with removal - 7055B54 under-engine guard - r r . 1. Disconnect the rapid connectors on the power steering fluid inlet and outlet pipes, heat exchanger pipe side.

Recover the power steering fluid in a suitable container.

Proceed with removal - 1008C10 power unit upper reaction link r r . Position a hydraulic jack under the gearbox1. Undo the bolt fixing the power unit gearbox side rigid support to the flexible mounting. Lower the hydraulic jack until the drive shaft joint is resting on the front suspension crossmember.Remove the hydraulic jack from under the gearbox

1. Loosen the bolts fixing the power assisted steering pump pulley.

Proceed with removal - 4450B04 right front wheel r r . Proceed with removal - 7055B91 Right front WHEEL ARCH LINER - R.R. . Proceed with removal - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R. . Proceed with removal - 1092G10 single engine belt r r . 1. Disconnect the rapid attachment for the fuel return pipe to the tank, fuel return manifold pipe side. 2. Disconnect the rapid attachment for the fuel return pipe from the fuel filter, return manifold pipe side. 3. Disconnect the rapid attachment of the supply pipe from the fuel filter to the pressure pump, pressure pump side.

Proceed with removal - 1084A16 oil dip stick pipe - r r . Proceed with removal - 1060F50 fuel return manifold - r r . Proceed with removal - 1060G70 vacum tank for controlling engine air intake r r . Proceed with removal - 1080D34 engine oil vapour separator - r + r . 1. Undo the nut for the upper alternator fixing bolt.2. Undo the bolts (2a) and remove the alternator mounting bracket (2b).

1. Undo the connector (1a) and disconnect the delivery pipe from pump to power steering box (1b), pump side.

1. Undo the bolts (1a) and remove the upper protective timing cover (1b), inlet side.

1. Completely undo the bolts (1a) and remove the power steering pump pulley (1b).

1. Undo the fixing bolts and move the power assisted steering pump as far back as necessary.2. Loosen the band and disconnect the supply pipe from the fluid reservoir to the power assisted steering pump, power assisted steering pump side. 3. Remove the power steering pump.

Refitting ( Removing

) 1. Connect the pipe from the fluid reservoir to the power assisted steering pump, pump side and tighten the band. 2. Place the power assisted steering pump (2a) back in its housing and secure it by tightening the bolts (2b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2b	Bolt	POWER STEERING PUMP	M8	(Support side) 2.3 ÷ 2.8

Place the power assisted steering pump back in its housing and fix it without tightening the bolts.Fit the upper protective timing gear cover, inlet side, and fix it using the bolts. 1. Connect the supply pipe from pump to power steering box (1a), power steering pump side, and tighten the connector (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Connector	PIPE BTWN PUMP + POWER STEERING BOX	M16	(Power assisted steering pump side) 3.6 ÷ 4.4

Place the alternator mounting bracket back in its housing, then secure it using the bolts and the nut for the upper alternator fixing bolt. Proceed with refitting - 1080D34 engine oil vapour separator - r + r . Proceed with refitting - 1060G70 vacum tank for controlling engine air intake r r . Proceed with refitting - 1060F50 fuel return manifold - r r . Proceed with refitting - 1084A16 oil dip stick pipe - r r . Connect the rapid attachment of the supply pipe from fuel filter to pressure pump, pressure pump side. Connect the rapid attachment for the fuel return pipe from the fuel filter, return manifold pipe side. Connect the rapid attachment for the fuel return pipe to the tank, fuel return manifold pipe side. Proceed with refitting - 1092G10 single engine belt r r . Proceed with refitting - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R. . Proceed with refitting - 7055B91 Right front WHEEL ARCH LINER - R.R. . Proceed with refitting - 4450B04 right front wheel r r . Tighten the bolts fixing the power assisted steering pump pulley to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	POWER STEERING PUMP DRIVE PULLEY	M8	(Power assisted steering pump side 23 28

Position a hydraulic jack under the gearbox.Using the hydraulic jack, place the gearbox side rigid power unit support in contact with the flexible mounting. 1. Undo the bolt fixing the gearbox side rigid power unit support to the flexible block to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1	-	-	-	-

Remove the hydraulic jack from under the gearbox

Proceed with refitting - 1008C10 power unit upper reaction link r r . Connect the rapid connectors of the power steering fluid inlet and outlet pipes, heat exchanger pipe side. Proceed with refitting - 7055B54 under-engine guard - r r . Fill the power steering circuit with the recommended fluid.

	Type	Component	Name	Qty.
-	Fluid	HYDRAULIC POWER ASSISTED STEERING SYSTEM	TUTELA GI/A	1.3

Fluid for Northern European countries: TUTELA CAR GI/E - ATF DEXRON III.

The table shows the total quantity of fluid present in the power assisted steering circuit.

Bleed the power steering system as described belowWith the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times. Check and, if necessary, top up the fluid level in the reservoir. Remove the car from the ramps.Start the engine and carry out 4 - 5 full steering wheel turn cycles (right and left). Top up the fluid level in the reservoir. Proceed with refitting - 1016A10 sound-proofing cover - r + r .