125000722 - X08 ENGINE COOLANT CONSUMPTION

The engine coolant consumption is high.
Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation
First visually inspect the cooling system to check that there are no coolant leaks.Continue to Step 1There are leaksContinue according to the instructions for theSee table    See table X10 ENGINE COOLANT LEAKS
1COOLING SYSTEM LEAKAGE CHECKAll OKProblems metOperation
Connect the test equipment replacing the expansion tank cap, pressurize the system to a value of slightly below 1.4 bar and check that the pressure remains at the recommended value for a few minutes and that there are no visible leaks. Op.    Op. 0510C30 COOLING SYSTEM - TIGHTNESS TESTContinue to Step 3Fall in pressure detected with no visible leaksContinue to Step 2
Fall in pressure detected with visible leaksContinue according to the instructions for theSee table    See table X10 ENGINE COOLANT LEAKS
2CHECKING CYLINDER HEADAll OKProblems metOperation
Remove the head Op.    Op. 1016C10 SINGLE CYLINDER HEAD, REMOVED - OVERHAUL.

Check:

  • That the planarity of the cylinder head plane is correct
  • That the planarity of the cylinder head support surface on the cylinder block is correct
Continue to Step 9Cylinder head plane defectiveRegrind the cylinder head plane Op.    Op. 1016E10 SINGLE CYLINDER HEAD, REMOVED - OVERHAUL
Cylinder block/crankcase plane defectiveRegrind the cylinder block/crankcase plane
Planes correct, head gasket faultyReplace the cylinder head gasket Op. 1016B10
3Continue as instructed by the testerAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosis.