125000496 - D04 ENGINE NOT RUNNING SMOOTHLY

There are decreases in performance during acceleration
Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Check, in order:

  • The condition of the air intake circuit;
  • That there are no faults in the air filter
  • Whether the diesel pipes are leaking
  • The accelerator pedal travel
  • That there is no water, petrol, paraffin or dirt in the fuel tank and filter
  • That there no obstructions in the exhaust system
Continue to Step 1Fault in air intake circuitRepair the air intake circuit
Air filter blockedReplace the filter element Op.    Op. 1048A14 AIR CLEANER FILTERING ELEMENT - REPLACE.
Leak from diesel pipesstop the leak
Accelerator pedal travel incompleteEliminate the cause of the problem
Presence of water, petrol, paraffin or dirt detectedClean the tank and pipes and replace the filter element Op.    Op. 1044B20 FUEL FILTER FILTERING ELEMENT - REPLACE
Obstruction in the exhaust systemReplace the system damaged component
1CHECK WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation
Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket

Check:

  • For errors in the control unit
  • The plausibiilty of the parameters.
Continue to Step 2An error is detected in the control unitContinue following the instructions for the diagnostic equipment
Unreliable parametersContinue following the instructions for the diagnostic equipment
2CHECK EGR AND ADJUST TURBOCHARGERAll OKProblems metOperation
Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket.Carry out active diagnosis of EGR solenoid valve.Carry out the active diagnosis of the turbocharger regulator solenoid valve.Check the operation of the variable geometry control actuator by carrying out theContinue to Step 3EGR solenoid valve not workingCheck the continuity of the wiring See    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT, if necessary replace the solenoid Op.    Op. 1080C24 E.G.R. SYSTEM SOLENOID - R + R
Turbocharger solenoid valve not workingCheck the continuity of the wiring See    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTif necessary replace the solenoid Op. 1064B42
Actuator does not work correctlyCheck the condition of the vacuum circuit and, if necessary, replace the damaged components
3ROAD TEST WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation
Road test the vehicle, reproducting the conditions in which the fault arises, keeping the diagnostic socket connected

Check:

  • For errors in the control unit;
  • The plausibiilty of the parameters
Continue to Step 4An error is detected in the control unitContinue following the instructions for the diagnostic equipment
Unreliable parametersContinue following the instructions for the diagnostic equipment
Lack of dialogue with the control unitRestore the connection between the engine management control unit and the diagnostic connector.
4CHECK ON TURBOCHARGERAll OKProblems metOperation
Check turbocharger operation as described in theContinue to Step 5Turbocharger faultyReplace the turbocharger unit Op.    Op. 1064A24 VARIABLE GEOMETRY TURBOCHARGER EXHAUST MANIFOLD ASSEMBLY SLEEVELEADING TO EXHAUST PIPE R R
5CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persists: control unit faultyReplace control unit Op.    Op. 1060G80 DS ELECTRIC INJECTION CONTROL UNIT - R R