125000935 - 1020E10 OIL SEAL COVER (ONE) - L OR R - ON COUNTER-ROTATING SHAFTS - R + R AND REPLACE SEALS

Removing ( Refitting ) Position the vehicle on the ramp.Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).
NameConnector
-Battery See A1B BATTERY ( BATTERY NEGATIVE )
Proceed with removal    Op. 4450B04 RIGHT FRONT WHEEL R R.Proceed with removal    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with removal    Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.Proceed with removal    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.PROCEED AS FOLLOWS FOR THE LEFT COUNTER-BALANCE SHAFT COVER.1. Undo the bolt (1a) for the left counter-balance shaft pulley using the tool (1b) for counter-torque.

NameCountry
1bCounter-torque1.820.286.000
2. Remove the left counter-balance shaft pulley.
1. Undo the bolt (1a) and remove the fixed timing belt tensioner (1b).
1. Undo the nut (1a) and remove the counter-balance shaft drive belt tensioner (1b).
1. Undo the bolts (1a) and remove the left counter-balance shaft cover (1b) complete with oil seal and O-Ring.
At the bench, release the oil seal and the O-Ring from the left counter-balance shaft cover.PROCEED AS FOLLOWS FOR THE RIGHT COUNTER-BALANCE SHAFT COVER.1. Undo the nut (1a) and remove the timing drive belt moving tensioner (1b).
1. Undo the bolt (1a) for the right counter-balance shaft pulley using the tool (1b) for counter-torque.

NameCountry
1bCounter-torque1.820.286.000
2. Remove the right counter-balance shaft pulley.
1. Undo the bolts (1a) and remove the right counter-balance shaft cover (1b), complete with oil seal and O-Ring.
At the bench, release the oil seal and the O-Ring from the right counter-balance shaft cover. Refitting ( Removing ) PROCEED AS FOLLOWS FOR THE RIGHT COUNTER-BALANCE SHAFT COVER.Fit a new O-Ring in the housing on the right counter-balance shaft cover.1. Fit a new oil seal (1a) in the housing on the right counter-balance shaft cover using the tool (1b).

NameCountry
1bFitting tool1.821.147.000
1. Place the right counter-balance shaft cover (1a), complete with oil seal and O-Ring back in its housing, then secure it by tightening the bolts (1b) to the recommended torque.

FasteningComponentØValue(daNm)
1bBoltCOUNTER ROTATING SHAFT FRONT COVERM60.8 ÷ 1.0
1. Place the right counter-balance shaft pulley back in its housing.2. Tighten the bolt (2a) for the right counter-balance shaft pulley to the recommended torque using the tool (2b) for counter-torque.

FasteningComponentØValue(daNm)
2aBoltCOUNTER-ROTATING SHAFT PULLEYM10(Counter balance shaft side) 4.5 ÷ 5.5

NameCountry
2bCounter-torque1.820.286.000
Fit the timing belt mobile tensioner and fix it using the nut without tightening it.PROCEED AS FOLLOWS FOR THE LEFT COUNTER-BALANCE SHAFT COVER.Fit a new O-Ring in the housing on the left counter-balance shaft cover.1. Fit a new oil seal (1a) in the housing on the left counter-balance shaft cover using the tool (1b).

NameCountry
1bFitting tool1.821.147.000
1. Place the left counter-balance shaft cover (1a), complete with oil seal and O-Ring back in its housing, then secure it by tightening the bolts (1b) to the recommended torque.

FasteningComponentØValue(daNm)
1bBoltCOUNTER ROTATING SHAFT FRONT COVERM60.8 ÷ 1.0
Place the counter-balance shaft belt tensioner back in its housing and secure it without tightening the nut.1. Place the timing fixed tensioner (1a) back in its housing and secure it by tightening the bolt (1b) to the recommended torque.

FasteningComponentØValue(daNm)
1bNutBRAKE PEDALM83.2
1. Place the left counter-balance shaft pulley back in its housing.2. Tighten the bolts (2a) for the left counter-balance shaft pulley to the recommended torque using the tool (2b) for counter-torque.

FasteningComponentØValue(daNm)
2aBoltCOUNTER-ROTATING SHAFT PULLEYM10(Counter balance shaft side) 4.5 ÷ 5.5

NameCountry
2bCounter-torque1.820.286.000
PROCEED AS DESCRIBED BELOW FOR BOTH COUNTER-BALANCE SHAFT COVERS.Proceed with refitting    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.Proceed with refitting    Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.Proceed with refitting    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with refitting    Op. 4450B04 RIGHT FRONT WHEEL R R.Connect the negative (-) battery terminal.Remove the car from the ramps.