125001243 - 2110B34 4 SPEED GEARBOX GEARS, SHAFTS AND BEARINGS - REPLACE FOLLOWING OPERATION 2110B20

Removing ( Refitting )     Op. 2110B26 MANUAL GEARBOX (SIX SPEED) WITH DIFFERENTIAL - DISMANTLE AND REBUILD WASH AND CHECK PARTS - REPLACE SYNCHRONIZERS AND INTERNAL PARTS IF NECESSARY.1. Remove the layshaft front bearing outer race (1a) using the tools (1b) and (1c).

	Name	Country
1b	Tool for Extracting/Fitting	1.870.655.000

	Name	Country
1c	Counter weight	1.840.206.001

1. Remove the main shaft front bearing outer race (1a) using the tool (1b).

	Name	Country
1b	Tool for Extracting/Fitting	1.870.655.000

1. Remove the gear control rod bushes (1a) from the bell housing using the tool (1b).

	Name	Country
1b	Tool for Extracting/Fitting	1.870.654.000

1. Remove the gear control rod bushes (1a) and the plugs (1b) from the gearbox casing using tool (1c).

	Name	Country
1c	Tool for Extracting/Fitting	1.870.654.000

1. Remove the gear engagement safety casing (1a) using a special extractor (1b). 1. Remove the gear selector shaft guide bush (1a) using a suitable tool (1b). Refitting ( Removing ) Apply sealant to a new gear selector shaft guide bush.

	Type	Component	Name	Qty.
-	Sealant	GEAR SELECTOR SHAFT GUIDE BUSHES	Loctite 270	-

1. Fit the new gear selector shaft guide bush (1a) using a suitable fitting tool (1b). Apply sealant to a new gear engagement safety casing.

	Type	Component	Name	Qty.
-	Sealant	GEAR ENGAGEMENT SAFETY ROD	Loctite 270	-

1. Fit the new gear engagement safety casing (1a) using a suitable tool (1b). Apply sealant to the new gear control rod bushes.

	Type	Component	Name	Qty.
-	Sealant	GEAR CONTROL ROD HOUSING BUSHES	Loctite 270	-

1. Fit the new gear control rod bushes (1a) in the gearbox casing using tool (1b) A.

	Name	Country
1b	Tool for Extracting/Fitting	1.870.654.000

Apply sealant to the new plugs for the gear control rods.

	Type	Component	Name	Qty.
-	Sealant	PLUGS FOR GEAR CONTROL RODS	Loctite 270	-

1. Fit the new plugs for the gear control rods (1a) using a suitable fitting tool (1b). Apply sealant to the new gear control rod bushes.

	Type	Component	Name	Qty.
-	Sealant	GEAR CONTROL ROD HOUSING BUSHES	Loctite 270	-

1. Fit the new gear control rod bushes (1a) on the bell housing using the tool (1b).

	Name	Country
1b	Tool for Extracting/Fitting	1.870.654.000

1. Fit the main shaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).

	Name	Country
1b	Fitting tool	1.870.656.000

	Name	Country
1c	Grip	1.821.171.000

1. Fit the layshaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).

	Name	Country
1b	Fitting tool	1.870.656.000

	Name	Country
1c	Grip	1.821.171.000

    Op. 2110B26 MANUAL GEARBOX (SIX SPEED) WITH DIFFERENTIAL - DISMANTLE AND REBUILD WASH AND CHECK PARTS - REPLACE SYNCHRONIZERS AND INTERNAL PARTS IF NECESSARY.