125000921 - 1020D10 FRONT CRANK SHAFT OIL SEAL COVER - R + R AND REPLACE SEALS WITH TIMING BELT REMOVED

Removing ( Refitting ) Position the vehicle on a lift.Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

	Description	Connector
-	Battery	See A1B BATTERY ( BATTERY NEGATIVE )

1. Fit the flywheel lock.

	Description	Code
1	Counter-torque	1.860.898.000

1. Undo the bolt (1a) (left hand thread) and remove the toothed drive pulley (1b). 1. Using an ordinary tool (1a), undo the cartridge engine oil filter (1b) and remove it.

Collect the engine oil that comes out in a suitable container.

1. Unscrew the fitting fastening the engine oil heat exchanger to the crankshaft front oil seal cover. Drain the air conditioning refrigerant circuit    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Proceed with the removal    Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.Proceed with the removal    Op. 5040A26 COMPRESSOR MOUNT - R R.Proceed with the removal    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.Proceed with the removal    Op. 1080B62 CATALYTIC CONVERTER - R + R.Proceed with the removal    Op. 1020A20 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION.Proceed with the removal    Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.Proceed with the removal    Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.Proceed with the removal    Op. 7210E10 R.R. FRONT BUMPER.1. Fit the tool to support the power unit in safety on the crankcase in the position shown in the figure.

	Description	Code
1	Support	1.860.625.000

1. Fit a bracket to support the power unit safely on the intake manifold. 1. Fit the tool (1a) complete with mountings (1b).

	Description	Code
1a	Crossmember	1.820.581.000

	Description	Code
1b	Brackets	1.870.651.000

2. Fit tool (2a) and connect to the brackets fitted previously using links (2b).

	Description	Code
2a	Support	1.820.226.000

1. Undo the bolts (1a), (1b) and remove the timing side rigid engine support (1c). 1. Undo bolts (1a) and remove the crankshaft oil seal front cover (1b) complete with oil seal (1c), gasket (1d) and intake duct (1e). Prise up and release the oil seal from the crankshaft oil seal front cover.

Take care not to damage the oil seal seat during its removal.

Refitting ( Removing ) 1. Refit the crankshaft oil seal front cover (1a) complete with engine oil intake duct (1b), new gasket (1c) and secure by tightening bolts (1d) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1d	Bolt	FRONT COVER CRANKSHAFT	M6	(Engine crankcase side) 0.8 - 1.0

1. Fit a new crankshaft front oil seal (1a) using the tool (1b).

	Description	Code
1b	Fitting tool	1.821.147.000

1. Place the timing side rigid engine support (1a) in its housing and secure it tightening the bolts (1b) and (1c) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	-	-	-	-

	Fastening	Component	Ø	Value(daNm)
1c	Bolt	RIGID ENGINE MOUNT, TIMING SIDE	M12	Blexible block side) 7.9 - 9.7

Remove the tools used for supporting the power unit safely.Proceed with the refitting    Op. 7210E10 R.R. FRONT BUMPER.Proceed with the refitting    Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.Proceed with the refitting    Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.Proceed with the refitting    Op. 1020A20 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION.Proceed with the refitting    Op. 1080B62 CATALYTIC CONVERTER - R + R.Proceed with the refitting    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.Proceed with the refitting    Op. 5040A26 COMPRESSOR MOUNT - R R.Proceed with the refitting    Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.1. Tighten the fitting fastening the engine oil heat exchanger to the crankshaft front oil seal cover to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1	Connector	ENGINE OIL HEAT EXCHANGER	M20	(Crankcase front cover side) 5.5 - 6.0

Lubricate the seal with engine oil and fit the engine oil filter tightening it fully by hand.1. Position the toothed timing drive pulley (1a) in its housing and secure it tightening the bolt (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Left hand bolt	DRIVE PULLEY(PULLIES) TIMING	M16	(Crankshaft side) 20.9 - 23.1

Remove the flywheel lock.

	Description	Code
-	Counter-torque	1.860.898.000

Connect the negative battery terminal (-).Refill the air conditioning refrigerant circuit    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Remove the vehicle from the lift.