125001444 - 4410D13 FRONT SUSPENSION BEAM - R R

Removing ( Refitting ) Position the vehicle on a lift.Proceed with the removal    Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.Drain the air conditioning refrigerant circuit    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Proceed with the removal    Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.Proceed with the removal    Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the removal    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with the removal    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with the removal    Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.Proceed with the removal    Op. 5040A26 COMPRESSOR MOUNT - R R.Proceed with the removal    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.Proceed with the removal    Op. 1080B62 CATALYTIC CONVERTER - R + R.Proceed with the removal    Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R.1. Fit the tool for safely supporting the power unit on the engine block as illustrated.

	Description	Code
1	Support	1.860.625.000

1. Fit a suitable bracket for safely supporting the power unit on the intake manifold. Fit the tool complete with support mountings.

	Description	Code
-	Crossmember	1.820.581.000

	Description	Code
-	Support mountings	1.870.650.000

Fit the tools and connect them using the rods to the brackets fitted previously.

	Description	Code
-	Crossmember	1.860.851.003

	Description	Code
-	Vertical support	1.870.748.000

1. Undo the bolts fixing the driveshafts to the differential internal driveshaft/intermediate driveshaft. 1. Undo the nuts (1a) and disconnect the front suspension anti-roll bar joints (1b) from the front shock absorber forks. 1. Undo the bolts fixing the front shock absorber forks to the lower track control arms. 2. Undo the nuts fixing the front suspension lower track control arms to the steering knuckles.3. Using the tool disconnect the front suspension lower track control arms from the steering knuckles.

	Description	Code
3	Extractor	1.821.169.000

Proceed with the removal    Op. 1008A44 REAR RIGID MOUNT - R R.1. Undo the front bolts (1a) and nuts (1b) fixing the gearbox control support.2. Keep the plates.3. Loosen the rear bolts fixing the gearbox control lever support.4. Lower the gearbox control support at the front as necessary. 1. Support the front suspension crossmember using the hydraulic jack (1a) fitted with a suitable flange (1b).2. Undo the bolts fixing the power assisted steering box to the front suspension crossmember.3. Undo the rear bolts fixing the front suspension crossmember to the bodyshell.4. Undo the side bolts fixing the front suspension crossmember to the bodyshell. 1. Lower the hydraulic jack slowly and remove the front suspension crossmember (1a) complete with lower track control arms (1b) and anti-roll bar (1c). 1. At the bench, undo the bolts (1a) and remove the anti-roll bar (1b) complete with joints.2. Undo the bolt (2a) and remove the power assisted steering system pipe mounting bracket (2b). 1. Undo the bolts (1a) and remove the front suspension lower track control arms (1b). Refitting ( Removing ) 1. Place the front suspension lower track control arms (1a) in their housings and secure them to the front suspension crossmember by tightening the bolts (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	LOWER FRONT TRACK CONTROL ARMS	M10	(Front suspension crossmember side) 7.1 - 7.9

1. Place the power assisted steering system pipe mounting bracket (1a) in position and fasten it to the front suspension crossmember using the bolt (1b).2. Place the anti-roll bar (2a) complete with joints in its housing and secure it to the front suspension crossmember by tightening the bolts (2b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2b	Bolt	FRONT ANTI-ROLL BAR	M8	(Front suspension crossmember side) 3.6 - 4.4

Using the hydraulic jack fitted with a suitable flange, place the front suspension crossmember back in its housing complete with lower track control arms and anti-roll bar.1. Tighten the side bolts fixing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Side bolt	FRONT SUSPENSION CROSSMEMBER	M12	(Bodyshell side) 10.8 - 13.2

2. Tighten the rear bolts fixing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	FRONT SUSPENSION CROSSMEMBER	M12	(Bodyshell side) 10.8 - 13.2

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	FRONT SUSPENSION CROSSMEMBER	M10	(Bodyshell side) 8.1 - 9.9

3. Tighten the bolts fixing the power assisted steering box to the rear suspension crossmember to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
3	Bolt	POWER STEERING BOX	M14	(Front suspension crossmember side) 11.7 - 14.3

Remove the hydraulic jack fitted with a support tool from the front suspension crossmember.Place the manual gearbox control lever support back in its housing and secure it using the bolts and the nuts.Proceed with the refitting    Op. 1008A44 REAR RIGID MOUNT - R R.Connect the front suspension lower track control arms to the steering knuckles.1. Connect the front suspension lower track control arms to the steering knuckles and fasten them by tightening the nuts to the recomended torque.

	Fastening	Component	Ø	Value(daNm)
1	Nut	INJECTORS(DIESEL)	M8	(Cylinder head side) 2.7 -4.0

2. Tighten the bolts fixing the front shock absorber forks to the lower track control arms to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2	Bolt	FRONT DAMPER FORK ON WISHBONE	M12	(Lower track control arm side) 10.8 - 13.2

1. Connect the front suspension anti-roll bar joints (1a) to the front shock absorber forks and secure them tightening the nuts (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	FRONT ANTI-ROLL BAR JOINTS	M10	(Front shock absorber fork side) 4.1 - 5.0

1. Tighten the bolts fixing the driveshafts to the differential internal driveshaft/intermediate driveshaft to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Bolt	DRIVESHAFT	M8	(Differential internal driveshaft/intermediate driveshaft side) 3.6 - 4.4

Remove the tools used for supporting the power unit safely.Proceed with the refitting    Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R.Proceed with the refitting    Op. 1080B62 CATALYTIC CONVERTER - R + R.Proceed with the refitting    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.Proceed with the refitting    Op. 5040A26 COMPRESSOR MOUNT - R R.Proceed with the refitting    Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.Proceed with the refitting    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with the refitting    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with the refitting    Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the refitting    Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.Refill the air conditioning refrigerant circuit    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Proceed with the refitting    Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.Remove the vehicle from the lift.Proceed with the refitting    Op. 4450A10 FRONT WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT - INCLUDES FRONT WHEEL TOW-IN ADJUSTMENT IF NECESSARY.