125001445 - 4410D15 FRONT SUSPENSION BEAM COMPLETE WITH WISHBONES AND STABILISER BAR R R

Removing ( Refitting ) Position the vehicle on a lift.Proceed with the removal    Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.Drain the air conditioning refrigerant circuit    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Proceed with the removal    Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.Proceed with the removal    Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the removal    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with the removal    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with the removal    Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.Proceed with the removal    Op. 5040A26 COMPRESSOR MOUNT - R R.Proceed with the removal    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.Proceed with the removal    Op. 1080B62 CATALYTIC CONVERTER - R + R.Proceed with the removal    Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R.1. Fit the tool to support the power unit in safety to the crankcase as shown in the figure.

	Description	Code
1	Support	1.860.625.000

1. Fit an appropriate bracket to support the power unit safely on the intake manifold. Fit the tool complete with mountings support blocks.

	Description	Code
-	Crossmember	1.820.581.000

	Description	Code
-	Support mountings	1.870.650.000

Fit the tools and connect them to the brackets fitted previously using links.

	Description	Code
-	Crossmember	1.860.851.003

	Description	Code
-	Vertical support	1.870.748.000

1. Undo the bolts fixing the driveshafts to the internal differntial driveshaft/intermediate driveshaft. 1. Undo the nuts (1a) and disconnect the front suspension stabiliser bar (1b) from the front shock absorber forks. 1. Undo the bolts securing the front shock absorber forks to the lower wishbones. 2. Undo the nuts securing the front suspension lower wishbones to the struts.3. Use the tool to disconnect the front suspension lower wishbones from the struts.

	Description	Code
3	Extractor	1.821.169.000

Proceed with the removal    Op. 1008A44 REAR RIGID MOUNT - R R.1. Undo front bolts (1a) and nuts (1b) securing the gearlever mount.2. Recover the shims.3. Loosen the rear bolts fixing the gear lever support.4. Lower the gearlever mount at the front as far as necessary. 1. Support the front suspension crossmember using a hydraulic jack (1a) with flange (1b).2. Undo the bolts fixing the steering box to the front suspension crossmember.3. Undo the rear bolts fixing the front suspension crossmember to the bodyshell.4. Undo the side bolts fixing the front suspension crossmember to the bodyshell. 1. Lower the hydraulic jack slowly and remove the front suspension crossmember (1a) complete with lower track control arms (1b) and anti-roll bar (1c). Refitting ( Removing ) Use the hydraulic jack fitted with a flange to replace the front suspension crossmember complete with lower wishbones and stabiliser bar.1. Tighten the side bolts fixing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Side bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 - 13.2

2. Tighten the rear bolts fixing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 - 13.2

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M10	(Bodyshell side) 8.1 - 9.9

3. Tighten the bolts fixing the power steering box to the rear suspension crossmember to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
3	Bolt	POWER STEERING BOX	M14	(Front suspension crossmember side) 11.7 - 14.3

Remove the hydraulic jack with support tool from the front suspension crossmember.Place the manual gearbox control lever support back in its housing and secure it using the bolts and nuts.Proceed with the refitting    Op. 1008A44 REAR RIGID MOUNT - R R.Connect the front suspension lower wishbones to the struts.1. Connect the front suspension lower wishbones to the struts and secure by tightening the nuts to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1	Nut	INJECTORS(DIESEL)	M8	(Cylinder head side) 2.7 -4.0

2. Tighten the bolts securing the front shock absorber forks to the lower wishbones to the specified torque.

	Fastening	Component	Ø	Value(daNm)
2	Bolt	FRONT DAMPER FORK ON WISHBONE	M12	(Lower wishbone side) 10.8 ÷ 13.2

1. Connect the front suspension stabiliser bar joints (1a) to the front shock absorber forks and secure by tightening nuts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	FRONT ANTI-ROLL BAR JOINTS	M10	(front shock absorber fork side) 4.1 ÷ 5.0

1. Tighten the bolts fixing the driveshafts to the internal differential driveshaft/intermediate driveshaft to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1	Bolt	DRIVESHAFT	M8	(Internal differential driveshaft/intermediate driveshaft side) 3.6 ÷ 4.4

Remove the tools used for supporting the power unit safely.Proceed with the refitting    Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R.Proceed with the refitting    Op. 1080B62 CATALYTIC CONVERTER - R + R.Proceed with the refitting    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.Proceed with the refitting    Op. 5040A26 COMPRESSOR MOUNT - R R.Proceed with the refitting    Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.Proceed with the refitting    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with the refitting    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with the refitting    Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the refitting    Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.Refill the air conditioning refrigerant circuit    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Proceed with the refitting    Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.Remove the vehicle from the lift.Proceed with the refitting    Op. 4450A10 FRONT WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT - INCLUDES FRONT WHEEL TOW-IN ADJUSTMENT IF NECESSARY.