125000867 - 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD

Disconnect the electrical connections from the starter motor.Undo the bolts and remove the starter motor.Undo the plug and drain the transmission fluid.
Collect the fluid in a suitable container.
Undo the bolts and remove the intermediate driveshaft.Undo the fastenings and remove the gearbox and differential from the engine.Fit the flywheel lock.
DescriptionCode
-Counter-torque1.860.779.000
Unscrew the bolts and remove the clutch tray complete with thrust bearing.Remove the clutch plate.Remove the thrust bearing from the clutch tray using the tool.
DescriptionCode
-Extractor1.821.215.000
Place the clutch plate and the clutch tray in their housing using the tool for centering.
DescriptionCode
-Centering1.820.124.000
Tighten the bolts securing the clutch tray to the recommended torque.
FasteningComponentØ  Value(daNm)
-BoltCLUTCH ASSEMBLYM8(Engine flywheel side) 2.5 - 3.1
Remove the flywheel lock.
DescriptionCode
-Counter-torque1.860.779.000
Lift up the plastic tapered seal for the thrust bearing until the spring is covered.Place the thrust bearing in the housing on the main shaft and attach it to the fork pin.Place the gearbox-differential unit in its housing and secure it tightening the bolts to the recommended torque.
FasteningComponentØ  Value(daNm)
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FasteningComponentØ  Value(daNm)
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FasteningComponentØ  Value(daNm)
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Use the clutch lever to engage the thrust bearing in the clutch.Place the intermediate driveshaft in position and secure it tightening the bolts to the recommended torque.Place the starter motor in its housing and secure it tightening the bolts to the recommended torque.
FasteningComponentØ  Value(daNm)
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Connect the electrical connections to the starter motor.