125001174 - 1088B20 ENGINE COOLING RADIATOR - R + R

Removing ( Refitting ) Position the vehicle on a lift.Drain the air conditioning refrigerant circuit    Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.Proceed with the removal    Op. 1048A48 THROTTLE HEATER SLEEVE - R R.Proceed with the removal    Op. 5530B10 BATTERY - R+R.Proceed with the removal    Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..Proceed with the removal    Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.Proceed with the removal    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with the removal    Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.Proceed with the removal    Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.Proceed with the removal    Op. 7210E10 R.R. FRONT BUMPER.Proceed with the removal    Op. 5540B76 FRONT LIGHT CLUSTER WITH FOGLAMP ONE LH OR RH R R WITH INTERFERING PARTS REMOVED(Left and right sides).Proceed with the removal    Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR.Proceed with the removal - 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER .1. Disconnect the electrical connections from the engine cooling fan resistors.

	Description	Connector
1	Engine fan adjustment resistance	See O10 ENGINE FAN ADJUSTMENT RESISTOR - 1

	Description	Connector
1	Engine fan 2 adjustment resistance	See O12 ENGINE FAN ADJUSTMENT RESISTOR -2

2. Disconnect the electrical connections from the engine fan motors.

	Description	Connector
2	Engine fan motor	See N11 ENGINE FAN MOTOR - 1

	Description	Connector
2	Engine fan motor - 2	See N12 ENGINE FAN MOTOR - 2

1. Manually press the rapid connector clips and disconnect the lower radiator coolant outlet hose, radiator side.

Collect the engine coolant in a suitable container.

2. Loosen the band and disconnect the radiator upper coolant inlet hose, radiator side. 1. Release the buttons (1a), undo the bolts (1b) and remove the engine oil cooling radiator air duct (1c). 1. Undo the bolt (1a) and disconnect the coolant fluid inlet and outlet pipes (1b) from the air conditioning compressor.

Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

1. Undo the nut (1a) and disconnect the intermediate coupling for the pipe from the air conditioning compressor to the evaporator (1b).

Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

1. Undo the bolts (1a) and disconnect the coolant fluid inlet and outlet pipes (1b) from the air conditioning condenser.

Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

1. Remove the engine cooling radiator (1a) complete with air conditioning condenser (1b) and fans. At the bench, undo the bolts and remove the fans with the single engine cooling duct.Undo the bolts and separate the air duct and the air conditioning condenser from the engine cooling radiator. Refitting ( Removing ) At the bench, assemble the air duct and the air conditioning condenser with the radiator and fasten them using the bolts.Place the fans with the single engine cooling duct in their housings on the radiator and secure them using the bolts.Place the engine cooling radiator complete with air conditioning condenser and fans in its housing.1. Connect the air conditioning condenser coolant inlet and outlet pipes (1a) and tighten the bolts (1b) to the recommended torque.

Replace any O-Rings for the connectors using green coloured seals only which are resistant to the R134a refrigerant fluid.Lubricate the connector threads using anti-freeze.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	COOLANT SYSTEM FITTINGS	M6	0.7 ÷ 1.1

1. Connect the intermediate coupling for the pipe from the air conditioning compressor to the evaporator (1a) and tighten the nut (1b) to the recommended torque.

Replace any O-Rings for the connectors using green coloured seals only which are resistant to the R134a refrigerant fluid.Lubricate the connector threads using anti-freeze.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	COOLANT SYSTEM FITTINGS	M6	0.7 ÷ 1.1

1. Connect the flange for the air conditioning compressor coolant inlet and outlet pipes (1a) and tighten the bolt (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	COOLANT SYSTEM FITTINGS	M6	0.7 ÷ 1.1

Place the air duct for the engine oil cooling radiator in position and fasten it using the bolts and the buttons.Connect the upper coolant inlet hose to the radiator, radiator side, and tighten the band.Connect the rapid connector for the radiator lower coolant outlet hose, radiator side.Connect the electrical connections to the engine fan motors.Connect the electrical connections to the engine cooling fan resistors.Proceed with the refitting - 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER .Proceed with the refitting    Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR.Proceed with the refitting    Op. 5540B76 FRONT LIGHT CLUSTER WITH FOGLAMP ONE LH OR RH R R WITH INTERFERING PARTS REMOVED(Left and right sides).Proceed with the refitting    Op. 7210E10 R.R. FRONT BUMPER.Proceed with the refitting    Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.Proceed with the refitting    Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.Proceed with the refitting    Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.Proceed with the refitting    Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..Proceed with the refitting    Op. 5530B10 BATTERY - R+R.Proceed with the refitting    Op. 1048A48 THROTTLE HEATER SLEEVE - R R.Refill the engine cooling system    Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY.Refill the air conditioning refrigerant circuit    Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.Proceed with the refitting    Op. 7055B54 UNDER-ENGINE GUARD - R R.Remove the vehicle from the lift.