4130B40 OUTLET PIPE FROM PUMP TO POWER STEERING CASE R R - Alfa - GT - eLearn

125001415 - 4130B40 OUTLET PIPE FROM PUMP TO POWER STEERING CASE R R

) Position the vehicle on the rampDrain the power steering fluid from the reservoir using a suitable syringe.Proceed with removal Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+RProceed with removalProceed with removal Op. 7055B54 UNDER-ENGINE GUARD - R RProceed with removal1. Undo the nuts (1a) and disconnect the front anti-roll bar joints (1b) from the shock absorber fork. Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R Op. 1076B84 RIGHT EXHAUST PIPE BETWEEN CARALYTIC PRECONVERTER AND CONVERTER R R

Proceed with removal Op. 1008A44 REAR RIGID MOUNT - R R1. Undo the nuts (1a) and remove the heat shield (1b).2. Undo the bolts (2a) and remove the power unit rigid rear mounting (2b).

1. Undo the bolts (1a) and remove the underbody reinforcements (1b).

1. Undo front bolts (1a) and nuts (1b) fixing the manual gear lever mounting.2. Recover the plates.3. Slacken the rear bolts fixing the manual gear lever mounting.4. Lower the manual gear lever mounting at the front.

1. Support the front suspension crossmember using a hydraulic jack (1a) fitted with a suitable flange (1b).2. Undo the bolts securing the power steering box to the front suspension crossmember.3. Undo the rear bolts fixing the front suspension crossmember to the bodyshell.4. Undo the side bolts fixing the front suspension crossmember to the bodyshell.

Release the power assisted steering system pipes from the fastening on the front suspension beam.Lower the front suspension beam using the hydraulic jack as necessary.1. Undo the connectors (1a) and disconnect the fluid inlet and outlet pipes from power steering box (1b).

Release the supply pipe from the pump to the steering box from the retaining band on the power steering box.1. Undo bolts (1a) and remove rear bracket (1b) supporting the power steering pipes.

1. Undo the nut (1a) and remove the front bracket (1b) supporting the power steering pipes.

1. Undo the connector (1a) and disconnect the delivery pipe from pump to power steering box (1b), pump side.

1. Remove the delivery pipe from pump to power steering box, releasing from the rubber mounts.

Refitting ( Removing

) Place the supply pipe from the pump to the power assisted steering box back in its housing and secure it to the rubber mounts.1. Connect the delivery pipe from pump to power steering box (1a), and tighten the connector (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Connector	PIPE BTWN PUMP + POWER STEERING BOX	M16	(Power assisted steering pump side) 4.5 ÷ 5.5

Refit the front bracket supporting the engine oil/power steering pipes back in its seating and secure it with the nut.Place the power assisted steering pipes rear mounting bracket back in its housing and secure with the bolt.Secure the supply pipe from the pump to the steering box to the retaining band on the power steering box.1. Connect the supply pipe from pump to power steering box (1a), power steering box side, and tighten the connector (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Connector	PIPE BTWN PUMP + POWER STEERING BOX	M14	(Power assisted steering box side) 3.6 ÷ 4.4

2. Connect the rubber return hose from power steering box to rigid pipe (2a), power steering box side, and tighten the connector (2b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2b	Connector	POWER STEERING/EXCHANGE BOX RUBBER HOSE	M12	(Power steering box side) 2.8 - 3.2

Replace the front suspension crossmember using the hydraulic jack.Secure the power steering system pipes to the fastening on the front suspension beam.1. Tighten the side bolts securing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Side bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 ÷ 13.2

2. Tighten the rear bolts securing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M10	(Bodyshell side) 8.1 ÷ 9.9

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 ÷ 13.2

3. Tighten the bolts securing the power steering box to the front suspension crossmember to the specified torque.

	Fastening	Component	Ø	Value(daNm)
3	Bolt	POWER STEERING BOX	M14	(Front suspension crossmember side) 11.7 ÷ 14.3

4. Remove the hydraulic jack (4a) fitted with a suitable flange (4b) for supporting the front suspension crossmember.

Refit the handbrake control mount and secure with bolts and nuts.Place the underbody reinforcements back in their housings and secure them with the bolts.1. Refit the gearbox side power unit rear rigid support (1a) in its seating and tighten the bolts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	INTERM RUBBER MOUNT	M8	(Front suspension crossmember side) 3.2 ÷ 3.9

2. Place the heat shield (2a) back in its housing and secure it using the nuts (2b).

Proceed with refitting Op. 1008A44 REAR RIGID MOUNT - R R.1. Connect the front suspension anti-roll bar joints (1a) to the front shock absorber forks and secure them tightening the nuts (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	FRONT ANTI-ROLL BAR JOINTS	M10	(Front shock absorber fork side) 4.1 ÷ 5.0

Proceed with refitting Op. 1076B84 RIGHT EXHAUST PIPE BETWEEN CARALYTIC PRECONVERTER AND CONVERTER R R.Proceed with refitting Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.Proceed with refitting Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with refitting Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.Proceed with refitting Op. 0010T71 POWER STEERING FLUID CHECK LEVEL AND TOP UP IF NECESSARY.Remove the car from the ramps.