125001444 - 4410D13 FRONT SUSPENSION BEAM - R R

Removing ( Refitting ) Position the vehicle on a lift.Proceed with the removal    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with the removal    Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.Proceed with the removal    Op. 1076B84 RIGHT EXHAUST PIPE BETWEEN CARALYTIC PRECONVERTER AND CONVERTER R R.Proceed with the removal    Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.Proceed with the removal    Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the removal    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..1. Undo the bolts fixing the right driveshaft to the intermediate shaft.
1. Undo the bolts fixing the left driveshaft to the differential internal shaft.
1. Undo the nuts (1a) and disconnect the front suspension anti-roll bar joints (1b) from the front shock absorber forks.
1. Undo the bolts fixing the front shock absorber forks to the lower track control arms. 2. Undo the nuts fixing the front suspension lower track control arms to the steering knuckles.3. Using the tool disconnect the front suspension lower track control arms from the steering knuckles.
DescriptionCode
3Extractor1.821.169.000
Proceed with the removal    Op. 1008A44 REAR RIGID MOUNT - R R.Proceed with the removal    Op. 1008B20 POWER UNIT INTERMEDIATE MOUNT FLEXIBLE BLOCK - REPLACE.1. Undo the bolts (1a) and remove the underbody reinforcements (1b).
1. Undo the front bolts (1a) and nuts (1b) fixing the gearbox control support.2. Keep the plates.3. Loosen the rear bolts fixing the gearbox control lever support.4. Lower the gearbox hand control support at the front.
1. Position a hydraulic jack (1a) fitted with a suitable tool (1b) for supporting the front suspension crossmember.2. Undo the bolts fixing the power assisted steering box to the front suspension crossmember.3. Undo the rear bolts fixing the front suspension crossmember to the bodyshell.4. Undo the side bolts fixing the front suspension crossmember to the bodyshell.
Release the power assisted steering pipes from the bracket on the front suspension crossmember.1. Lower the hydraulic jack slowly and remove the front suspension crossmember (1a) complete with lower track control arms (1b) and anti-roll bar (1c).
1. At the bench, undo the bolts (1a) and remove the anti-roll bar (1b) complete with joints.
1. Undo the bolts (1a) and remove the front suspension lower track control arms (1b).
Refitting ( Removing ) 1. Place the front suspension lower track control arms (1a) in their housings and secure them to the front suspension crossmember by tightening the bolts (1b) to the recommended torque.
FasteningComponentØ  Value(daNm)
1bBoltLOWER FRONT TRACK CONTROL ARMSM10(Front suspension crossmember side) 7.1 - 7.9
1. Place the anti-roll bar (1a) complete with joints in its housing and secure it to the front suspension crossmember by tightening the bolts (1b) to the recommended torque.
FasteningComponentØ  Value(daNm)
1bBoltFRONT ANTI-ROLL BARM8(Front suspension crossmember side) 3.6 - 4.4
Using the hydraulic jack fitted with a support tool, place the front suspension crossmember back in its housing complete with lower track control arms and anti-roll bar.Fasten the power assisted steering pipes to the bracket on the front suspension crossmember.1. Tighten the side bolts fixing the front suspension crossmember to the bodyshell to the recommended torque.
FasteningComponentØ  Value(daNm)
1Side boltFRONT SUSPENSION CROSSMEMBERM12(Bodyshell side) 10.8 - 13.2
2. Tighten the rear bolts fixing the front suspension crossmember to the bodyshell to the recommended torque.
FasteningComponentØ  Value(daNm)
2Rear boltFRONT SUSPENSION CROSSMEMBERM12(Bodyshell side) 10.8 - 13.2
FasteningComponentØ  Value(daNm)
2Rear boltFRONT SUSPENSION CROSSMEMBERM10(Bodyshell side) 8.1 - 9.9
3. Tighten the bolts fixing the power assisted steering box to the rear suspension crossmember to the recommended torque.
FasteningComponentØ  Value(daNm)
3BoltPOWER STEERING BOXM14(Front suspension crossmember side) 11.7 - 14.3
4. Remove the hydraulic jack (4a) fitted with a suitable flange (4) for supporting the front suspension crossmember.
Remove the hydraulic jack fitted with a support tool from the front suspension crossmember.Place the manual gearbox control lever support back in its housing and secure it using the bolts and the nuts.Place the underbody reinforcements in position and secure them using the bolts.Proceed with the refitting    Op. 1008B20 POWER UNIT INTERMEDIATE MOUNT FLEXIBLE BLOCK - REPLACE.Proceed with the refitting    Op. 1008A44 REAR RIGID MOUNT - R R.1. Connect the front suspension lower track control arms to the steering knuckles and fasten them by tightening the nuts to the recomended torque.
FasteningComponentØ  Value(daNm)
1NutINJECTORS(DIESEL)M8(Cylinder head side) 2.7 -4.0
2. Tighten the bolts fixing the front shock absorber forks to the lower track control arms to the recommended torque.
FasteningComponentØ  Value(daNm)
2BoltFRONT DAMPER FORK ON WISHBONEM12(Lower track control arm side) 10.8 - 13.2
1. Connect the front suspension anti-roll bar joints (1a) to the front shock absorber forks and secure them tightening the nuts (1b) to the recommended torque.
FasteningComponentØ  Value(daNm)
1bNutFRONT ANTI-ROLL BAR JOINTSM10(Front shock absorber fork side) 4.1 - 5.0
1. Tighten the bolts fixing the left driveshaft to the differential internal shaft to the recommended torque.
FasteningComponentØ  Value(daNm)
1----
1. Tighten the bolts fixing the right driveshaft to the intermediate driveshaft to the recommended torque.
FasteningComponentØ  Value(daNm)
1----
Proceed with the refitting    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with the refitting    Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the refitting    Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.Proceed with the refitting    Op. 1076B84 RIGHT EXHAUST PIPE BETWEEN CARALYTIC PRECONVERTER AND CONVERTER R R.Proceed with the refitting    Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.Proceed with the refitting    Op. 7055B54 UNDER-ENGINE GUARD - R R.Remove the vehicle from the lift.