4410D15 FRONT SUSPENSION BEAM COMPLETE WITH WISHBONES AND STABILISER BAR R R - Alfa - GT - eLearn

125001445 - 4410D15 FRONT SUSPENSION BEAM COMPLETE WITH WISHBONES AND STABILISER BAR R R

) Position the vehicle on a lift.Proceed with the removal Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with the removal Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.Proceed with the removal Op. 1076B84 RIGHT EXHAUST PIPE BETWEEN CARALYTIC PRECONVERTER AND CONVERTER R R.Proceed with the removal Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.Proceed with the removal Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the removal Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..1. Undo the bolts fixing the right driveshaft to the intermediate driveshaft.

1. Undo the bolts fixing the left driveshaft to the internal differential driveshaft.

1. Undo the nuts (1a) and disconnect the front suspension stabiliser bar (1b) from the front shock absorber forks.

1. Undo the bolts securing the front shock absorber forks to the lower wishbones. 2. Undo the nuts securing the front suspension lower wishbones to the struts.3. Use the tool to disconnect the front suspension lower wishbones from the struts.

	Description	Code
3	Extractor	1.821.169.000

Proceed with the removal Op. 1008A44 REAR RIGID MOUNT - R R.Proceed with the removal Op. 1008B20 POWER UNIT INTERMEDIATE MOUNT FLEXIBLE BLOCK - REPLACE.1. Undo the bolts (1a) and remove the underbody reinforcements (1b).

1. Undo front bolts (1a) and nuts (1b) securing the gearlever mount.2. Recover the shims.3. Loosen the rear bolts fixing the gear lever support.4. Lower the gearbox hand control support.

1. Position a hydraulic jack (1a) equipped with device (1b) to support the front suspension crossmember.2. Undo the bolts fixing the steering box to the front suspension crossmember.3. Undo the rear bolts fixing the front suspension crossmember to the bodyshell.4. Undo the side bolts fixing the front suspension crossmember to the bodyshell.

Release the power steering system pipes from the bracket on the front suspension crossmember.1. Lower the hydraulic jack slowly and remove the front suspension crossmember (1a) complete with lower track control arms (1b) and anti-roll bar (1c).

Refitting ( Removing

) Use the hydraulic jack fitted with a support tool to replace the front suspension crossmember complete with lower wishbones and stabiliser bar.Secure the power steering system pipes to the bracket on the front suspension crossmember.1. Tighten the side bolts fixing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Side bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 - 13.2

2. Tighten the rear bolts fixing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 - 13.2

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M10	(Bodyshell side) 8.1 - 9.9

3. Tighten the bolts fixing the power steering box to the rear suspension crossmember to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
3	Bolt	POWER STEERING BOX	M14	(Front suspension crossmember side) 11.7 - 14.3

4. Remove the hydraulic jack (4a) equipped with front suspension crossmember mount flange (4b).

Remove the hydraulic jack with support tool from the front suspension crossmember.Place the manual gearbox control lever support back in its housing and secure it using the bolts and nuts.Refit the underbody reinforcements and secure with bolts.Proceed with the refitting Op. 1008B20 POWER UNIT INTERMEDIATE MOUNT FLEXIBLE BLOCK - REPLACE.Proceed with the refitting Op. 1008A44 REAR RIGID MOUNT - R R.1. Connect the front suspension lower wishbones to the struts and secure by tightening the nuts to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1	Nut	INJECTORS(DIESEL)	M8	(Cylinder head side) 2.7 -4.0

2. Tighten the bolts securing the front shock absorber forks to the lower wishbones to the specified torque.

	Fastening	Component	Ø	Value(daNm)
2	Bolt	FRONT DAMPER FORK ON WISHBONE	M12	(Lower wishbone side) 10.8 ÷ 13.2

1. Connect the front suspension stabiliser bar joints (1a) to the front shock absorber forks and secure by tightening nuts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	FRONT ANTI-ROLL BAR JOINTS	M10	(front shock absorber fork side) 4.1 ÷ 5.0

1. Tighten the bolts fixing the left driveshaft to the left internal differential driveshaft to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	-	-	-	-

1. Tighten the bolts fixing the right driveshaft to the intermediate driveshaft to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	-	-	-	-

Proceed with the refitting Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with the refitting Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the refitting Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.Proceed with the refitting Op. 1076B84 RIGHT EXHAUST PIPE BETWEEN CARALYTIC PRECONVERTER AND CONVERTER R R.Proceed with the refitting Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.Proceed with the refitting Op. 7055B54 UNDER-ENGINE GUARD - R R.Remove the vehicle from the lift.