7035A18 WINDSCREEN GLASS R R INCLUDING CLEANING OF HOUSING - Alfa - GT - eLearn

125001841 - 7035A18 WINDSCREEN GLASS R R INCLUDING CLEANING OF HOUSING

) Op. 5580E22 ANTI-THEFT DEVICE SIREN - R+R Op. 7040E50 FRONT MODULAR COURTESY LIGHT UNIT - R+R Op. 7065C33 SUN BLIND WITH COURTESY MIRROR AND COURTESY LIGHT ONE LH OR RH R R(right and left) Op. 7065C30 INTERIOR L/H OR R/H GRAB HANDLE (ONE) - R+R(front) Op. 7040H30 FRONT PILLAR TRIM - R R(right and left)Remove the rain sensor. Op. 7065C68 REAR VIEW MIRROR - R+R- 7030B34 sliding roof compartment decorative seal - r+r Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R1. Undo the front bolts securing the roof trim.Protect the facia and wings using covers.2. Remove the perimeter seal of the windscreen.3. Apply a double layer of adhesive tape to protect the edges of the bodywork along the side and top of the windscreen.4. Fully lower the pegs on the windscreen''s retaining blocks.

The bead of sealant for the rearscreen can be cut using either harmonic wire or the vibrating knife; both methods are described below.To cut the bead using harmonic wire, proceed as described below.1. Cut a section of harmonic wire about 50 cm long, then, using pliers, insert one end (1a) of the harmonic wire through the bead of sealant (1b) which secures the windscreen (1c).2. Secure the end (1a) of the wire to the retaining tool (2a) located inside the car. Secure the end (2b) of the wire to the traction handle (2c) located inside the car.3. The operator inside the car must keep the end of the tool (2a) on the bead of sealant (3) at about 30 cm from the point of passage of the wire. The other operator outside the car must pull the handle (2c) following the outline of the windscreen, and cut the bead of sealant (3). Repeat the operation in sections of about 30 cm, until the whole of the bead of sealant (3) is cut.

To cut the bead using the vibrating knife, proceed as described below.1. Use the vibrating knife (1a) with blade (1b) and cut the bead of sealant at the bottom of the windscreen working from outside the car.2. Fit the blade (2a) and cut the sealant on the other sides of the windscreen, working from outside the car.

1. After cutting all the bead of sealant, fit the suction handles on the windscreen, then with the assistance of a second operator, remove the windscreen and rest it on a supporting stand.

Refitting ( Removing

) 1. Using a suitable tool, cut and smooth off the bead of sealant in the windscreen frame, so as to leave a thickness of between 0.25 and 1 mm, without scratching the paintwork. The sealant left in the frame will act as a backing for the new bond.2. Clean the windscreen seating carefully with compressed air and degrease thoroughly using heptane. If glueing takes place 60 minutes after cutting and smoothing the bead of sealant, treat the sealant surface with the specific activator and wait 15 minutes before fixing the window.

	Type	Component	Name	Qty.
2	PUR activator	Windscreen glass	-	-

Touch up the paintwork if necessary.

Check that the window is undamaged1. Degrease the screen-printed edge of the new windscreen using heptane.2. Using the swab (2a) supplied in the kit, apply the glass adhesion promoter (primer) (2b) on the printed perimeter.

Wait for 15 minutes before carrying out the next operation to give the primer thinner time to evaporate.

1. Fit the seal around the perimeter of the windscreen. Use a new seal.2. Remove the retaining blocks (2a) and make all the pegs (2b) come out completely, then refit the blocks.3. Remove the adhesive tape from the edges of the bodywork, along the sides and top of the windscreen frame.4. Test fit the windscreen, centring it perfectly, using the retaining blocks (2a).5. After centring the windscreen, mark the relative positions of the windscreen and seating, using strips of adhesive tape.6. Cut the adhesive tape strips and remove the windscreen.7. Use an air gun to extrude a bead of sealant as evenly as possible along the perimeter of the windscreen.

	Type	Component	Name	Qty.
7	Window bonding sealant	WINDSCREEN GLASS	Product n. 71711976	-

Begin applying the sealant from the middle of the lower edge and continue without breaks around the entire edge of the window.

1. With the assistance of a second operator, fit the windscreen in its seating immediately after applying the sealant and bed it in place.2. Fit the belt (2a) as shown in the figure and tension it so as to apply even pressure over the entire windscreen, in order to ensure a correct match between windscreen (2b), sealant (2c) and windscreen frame (2d).

Before refitting the exterior and interior components of the car, check that there are no leaks by conducting a water test.Fit the roof trim and tighten the front bolts. Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R- 7030B34 sliding roof compartment decorative seal - r+r Op. 7065C68 REAR VIEW MIRROR - R+RFit the rain sensor. Op. 7040H30 FRONT PILLAR TRIM - R R(right and left) Op. 7065C30 INTERIOR L/H OR R/H GRAB HANDLE (ONE) - R+R(front) Op. 7065C33 SUN BLIND WITH COURTESY MIRROR AND COURTESY LIGHT ONE LH OR RH R R(right and left). Op. 7040E50 FRONT MODULAR COURTESY LIGHT UNIT - R+R Op. 5580E22 ANTI-THEFT DEVICE SIREN - R+R

Do not move the car until the time specified by the sealant manufacturer has elapsed.