Removing
(
Refitting
)
Op. 7210A15 R.R. HEADLAMP HOUSING/FRONT WING CROSSMEMBERCheck that the components connected are not distorted by checking the bodyshell alignment measurements using suitable equipment (gauges, templates or jigs).Carry out any bodyshell straightening operations before cutting the component.
1. Cut using the hack sawing machine following the cutting lines shown in the diagram.2. Remove the front crossmember from its housing.
1. Using a rotary blade, clean the areas to highlight the spot welds.2. Use a chamfering machine to remove the spot welds.
Use a hammer and chisel to remove the panel offcuts.
Remove the spot weld residues using a disc grinder.
1. Apply electro-galvanizing paint.
Remove the anti-corrosion treatment from the weld areas using a rotary brush.
1. Apply the electro-galvanizing paint to the weld areas.
Refitting
(
Removing
)
1. Position the replacement part correctly and secure it using self-locking clamps.2. Use a spot welder in the areas shown in the diagram.
1. Proceed with the painting stage.Proceed with the waxing stage.
Removing
(
Refitting
)
Op. 7210A15 R.R. HEADLAMP HOUSING/FRONT WING CROSSMEMBERCheck that the components connected are not distorted by checking the bodyshell alignment measurements using suitable equipment (gauges, templates or jigs).Carry out any bodyshell straightening operations before cutting the component.
