125000482 - C19 THE VEHICLE DOES NOT RUN

The engine does not start The display shows the gear engaged but will not go into neutral to allow starting Preliminary check: If during engine starting you notice that the starter motor works normally, the problem is caused by other systems (engine management, ABS, fuel pump). Reference is made to the specific diagnoses. If the starter motor does not turn (after checking its operation and the relevant electrical circuit), continue with the next diagnostic chart
Results of the tests
0STARTING ENABLEMENT CHECKAll OKProblems metOperation
With the vehicle in neutral and the Examiner Plus or Smart in the parameters ambient, select the starting item and check whether it is permitted.Continue to Step 1Starting is not allowedContinue to Step 2
1STARTER MOTOR CHECKAll OKProblems metOperation
Check that the starter motor is working properlyContinue to Step 2Motor operation faultyRestore the connections, if necessary, replace the starter motor Op.    Op. 5520B10 STARTER MOTOR - R+R
2OIL LEVEL CHECKAll OKProblems metOperation
Check the oil level as described in See Test    See Test 2127B OIL LEVEL CHECKContinue to Step 4Level below the Max referenceTop up the oil levelContinue to Step 3
Level above the Max referenceReduce to the Max levelContinue to Step 4
3CHECK FOR OIL LEAKSAll OKProblems metOperation
Check that there are no oil leaks as described in See Test    See Test 2127C HYDRAULIC GEAR SELECTION SYSTEMContinue to Step 4Oil leaks detectedReplace/repair the parts concerned, and top up the oil levelContinue to Step 3
4OIL PRESSURE CHECKAll OKProblems metOperation
Check the oil pressure as described in See Test    See Test 2127D OIL PRESSURE CHECKContinue to Step 6Pressure < 40 barContinue to Step 5
5ELECTRIC PUMP OPERATION CHECKAll OKProblems metOperation
Check the correct operation of the pump as described in See Test    See Test 2127E ELECTRIC SPEED SELECTION SYSTEMContinue to Step 6Voltage below 11 VCheck the batteryContinue to Step 5
It is not possible to make gear changes from the leverActivate the ''clutch bleed'' service from the Examiner Plus or Smart to activate the pumpContinue to Step 6
6CONTROL UNIT ERRORS CHECKAll OKProblems metOperation

Check that there are no control unit errors. In particular:

  • Clutch sensor error
  • Clutch solenoid current error
  • Pump relay error
  • Load relay error
  • Control unit broken error
Continue to Step 10Presence of one or more of the errors included in the listContinue to Step 7
7CHECKS ON FAULTS DETECTEDAll OKProblems metOperation
Check the faults in accordance with See Test    See Test 2127I What to do for error in Selespeed control unitContinue to Step 9Fault at the connections (Clutch sensor, Clutch solenoid valve current error, Pump relay error, Load relay error).Repair/replace the wiringContinue to Step 9
The active diagnosis is not successful and no faults are detected at the wiring (Clutch solenoid valve current)Continue to Step 8
Battery run down (Load relay error)Restore the correct battery charge Op. 5530C14Continue to Step 7
Replace the Robotized Gearbox control unit (Control unit broken error)Continue to Step 9
8AFTER THE SOLENOID VALVE ACTIVE DIAGNOSISAll OKProblems metOperation
If this step has been reached for the active diagnosis of the clutch solenoid valve, replace it Op. 2127C56and check its operation by carrying out a C.M.Continue to Step 9.
9POTENTIOMETER REPLACEMENTAll OKProblems metOperation
If there is a clutch sensor error and no faults are detected at the connections/wiring, replace the clutch potentiometer Op. 2127E44and check that the position reading is correct by carrying out a series of C.M.Continue to Step 10.
10AFTER THE CHECKS ON THE FAULTS DETECTEDAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persistsContinue to Step 11
11CHECK ON BRAKE PEDAL SWITCHAll OKProblems metOperation
Check the operation of the brake pedal switch in accordance with See Test    See Test 2127F CHECK ON BRAKE PEDAL SWITCHEnd of diagnosisThe brake pedal switch is not working properlyCheck the switch on the brake pedal, its fastening, its positioning, the wiring and the engine management control unit. Repair/replace the part that is not working Move on to step 12
12AFTER THE BRAKE PEDAL SWITCH CHECKAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persistsContact Technical Service for further information on the problem