125000517 - F10 EXCESSIVE BRAKE PEDAL FREE PLAY

When the brake pedal is depressed, its travel is longer than the normal operating travel.
Results of the tests
1BRAKE PEDAL SOFTNESS CHECKAll OKProblems metOperation
Check that the brake pedal is not softCheck brake fluid level Op.    Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

Check that there are no fluid leaks from: connectors, pipes, hoses, brake adjuster, reservoir, wheel cylinders, master cylinder

  • Check that the flexible couplings expand under the braking action.
  • Check that the hole in the brake fluid reservoir is not blocked
Continue to Step 2Pedal softBleed the air from the system Op.    Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR
Fluid missing from reservoir because of leakTighten the connectors or replace the part generating the leak, then top up to the medium level Op.    Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY
Fluid missing, but leak not visibleContinue to Step 2
Front hoses dilateReplace hoses
Hole blockedClean hole
2CHECK ON BRAKE PEDALAll OKProblems metOperation
Check that the brake pedal does not have two pressure stages and that it returns promptlyContinue to Step 3The pedal jumps: one chamber is not holding pressureReplace the brake servo/pump assembly Op.    Op. 3330D02 BRAKE SERVO/BRAKE PUMP ASSEMBLY - R R
The pedal returns after a delay: master cylinder fault.Replace pump/ servo brake assembly Op.    Op. 3330D02 BRAKE SERVO/BRAKE PUMP ASSEMBLY - R R
The pedal returns after a delay: front caliper fault.Replace calipers Op.    Op. 3310A32 FRONT BRAKE CALLIPERS BOTH R R
The pedal returns after a delay: rear caliper fault.Replace calipers Op.    Op. 3310B34 REAR BRAKE CALIPERS - R + R - INCLUDES HANDBRAKE ADJUSTMENT AND BLEEDING
3CHECK ON EFFICIENCY OF HANDBRAKE SELF-ADJUSTERAll OKProblems metOperation
Check the efficiency of the handbrake self-adjuster, by pulling the handbrakeContinue to Step 4Device faultyChange the device
4BRAKE PEDAL SOFTNESS CHECKAll OKProblems metOperation
Check whether the pedal becomes too soft after several braking actions (Vapour lock)Continue to Step 5The pedal becomes softChange the brake/clutch fluid Op.    Op. 0010T62 POWER STEERING FLUID CHECK LEVEL AND TOP UP IF NECESSARY
5Continue as instructed by the testerAll OKProblems metOperation
Test the vehicle before delivery to the customer, checking that the fault is no longer present
The test is essential, as the braking system is a safety feature of the car
End of diagnosis.