125001270 - 2125C70 GEARBOX/BRAKE LEVER MOUNT - R R
Removing
(
Refitting
)
- Position the vehicle on a lift.
- Make sure that the ignition key is in the OFF position, then disconnect the battery terminal (-).
| Description | Connector | |
|---|---|---|
| - | Battery | See A001 Battery |
- Open the button (1a), release the clips (1b) and remove the manual gearbox lever boot.
- Release the handbrake boot and remove it.
- Lift up the handbrake lever (1a) and undo the handbrake cable tensioning nut (1b).
- Disconnect the electrical connection from the handbrake switch.
| Description | Connector | |
|---|---|---|
| 2 | Handbrake applied switch | See I40 HANDBRAKE SWITCH |
- Disconnect the oil vapour recirculation pipe from the air intake hose.
- Disconnect the air intake hose from the throttle casing and move it.
 | To disconnect the gear selection cable, press the release tabs shown in the figure and withdraw the cable. |
- Undo the nut fixing the gear selection and engagement cables mounting bracket to the power assisted steering box.
- Disconnect the electrical connection for the Lambda sensor.
| Description | Connector | |
|---|---|---|
| 1 | Lambda sensor | See K17 LAMBDA SENSOR ON POST-CATALYZER-2 |
- Release the electrical wiring for the Lambda sensor from the fastenings on the underbody.
- Loosen the collar fastening the intermediate silencer to the rear silencer.
- Release the intermdiate silencer (2a) from the flexible mounting (2b).
- Undo the bolt fixing the front flexible mounting bracket for the intermediate exhaust silencer.
- Undo the nuts fixing the catalytic converter to the catalytic preconverter.
- Undo the bolts fixing the catalytic converter flexible mounting brackets.
- Remove the catalytic converter assembly (1a) and the intermediate silencers (1b).
- Remove the gasket.
- Undo the bolt (1a) and the nuts (1b) and remove the exhaust pipe heat shield (1c).
- Disconnect the handbrake cables from the bracket.
- Place a hydraulic jack under the mounting for the gearbox and handbrake control levers.
- Undo the bolts (2a) and the nuts (2b) fastening the mounting for the handbrake and electro-hydraulic selection gearbox control levers.
- Recover the shims.
- Lower the hydraulic jack as necessary and remove the exhaust pipe side heat shields.
- Completely lower the hydraulic jack and remove the mounting for the handbrake and gearbox control levers.
- At the bench, undo the bolts (1a) and remove the handbrake lever assembly (1b).
| To disconnect the gear selection and engagement cables, press the release tabs shown in the figure and retract the cables. |
- Place the manual gearbox control lever and the gear selection and engagement cables back in their housings.
- Fasten gear selector and engagement cables to the to the manual gearbox control lever using the clips.
- Connect the gear selector and engagement cables to the manual gearbox control lever.
- Tighten the nuts fixing the manual gearbox control lever.
- Place the handbrake lever assembly on the mounting and secure it using the bolts.
- Place the mounting for the handbrake and gearbox control levers back in position using a hydraulic jack.
- Place the exhaust pipe side heat shields back in their housings.
- Tighten the bolts and the nuts complete with plates fastening the mounting for the handbrake and gearbox control levers.
- Remove the hydraulic jack from underneath the mounting for the handbrake and gearbox control levers.
- Connect the handbrake cables to the bracket.
- Place the exhaust pipe heat shield back in its housing and secure it using the bolt and the nuts.
- Place the catalytic converter complete with intermediate silencers and seal in position.
- Tighten the bolts fixing the catalytic converter flexible mounting brackets.
- Tighten the nuts fixing the catalytic converter to the catalytic preconverter to the recommended torque.
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| 1 | Nut | CATALYTIC CONVERTER (ONE) | M8 | (Precatalyzer side) 2.7 - 3.3 |
- Tighten the bolt fixing the front flexible mounting bracket for the intermediate exhaust silencer.
- Fasten the intermediate silencer to the flexible mounting.
- Tighten the collar fastening the intermediate silencer to the rear silencer.
- Fasten the electrical wiring for the Lambda sensor to the fastenings on the underbody.
- Connect the electrical connection for the Lambda sensor.
- Tighten the nut fixing the gear selection and engagement cables mounting bracket to the power assisted steering box.
- Place the gear selection and engagement cables on the mounting bracket and fasten them using the plates.
- Connect the gear selector and engagement cables.
- Place the air inlet hose in position and connect it to the throttle casing.
- Connect the oil vapour recirculation pipe to the air intake hose.
- Connect the electrical connection to the handbrake switch.
- Op. 3380A04 HANDBRAKE - CHECK TRAVEL
- Place the handbrake lever boot in position.
- Place the manual gearbox lever boot in position.
- Connect the negative battery terminal (-).
- Remove the vehicle from the lift.