125001375 - 3340B56 RIGID PIPE FROM HYDRAULIC CONTROL UNIT TO RIGHT FRONT BRAKE - R.R.

Removing ( Refitting ) Position the vehicle on a lift.Proceed with the removal    Op. 4450B04 RIGHT FRONT WHEEL R R.Remove the protective cap from the bleed valve on the brake caliper.Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.Loosen the bleed valve on the brake caliper.Operate the brake pedal until the brake/clutch reservoir is drained.1. Disconnect the electrical connection from the brake-clutch fluid minimum level warning light switch.

	Description	Connector
1	Brake fluid level sensor (switch)	See K25 BRAKE FLUID LEVEL SENSOR (SWITCH) ( FRONT )

2. Undo the connectors (2a) and (2b) and remove the rigid pipes from the master cylinder to the A.B.S. hydraulic control unit (2c).3. Undo the connector (3a) and disconnect the rigid pipe from the hydraulic control unit to the right front brake (3b), hydraulic control unit side.Release the rigid pipe from the hydraulic control unit to the right front brake from the fastening on the control unit support. Proceed with the removal    Op. 5530B10 BATTERY - R+R.Proceed with the removal    Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..Proceed with the removal    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with the removal    Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R..Proceed with the removal    Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the removal    Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R..Proceed with the removal    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with the removal    Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + RProceed with the removal    Op. 4130A10 POWER STEERING BOX - R+R - CHECK TOW-IN IF NECESSARY SEPARATELY - INCLUDES BLEEDING.1. Release the rigid pipe from the hydraulic control unit to the right front brake from the fastenings on the engine compartment bulkhead. 1. Undo the connector (1a) and disconnect the rigid pipe from the hydraulic control unit to the right front brake (1b), flexible pipe side.2. Release the rigid pipe from the hydraulic control unit to the right front brake from the fastening in the wheel arch. 1. Undo the bolts (1a) and remove the protection (1b) for the fuel supply pipe and for the fuel vapour recovery pipe.2. Release the fuel supply pipe and the fuel vapour recovery pipe from the underbody fastenings. 1. Working in the wheel arch, remove the rigid pipe from the hydraulic control unit to the right front brake. Refitting ( Removing ) Place the rigid pipe from the hydraulic control unit to the right front brake in position.Fasten the fuel supply pipe and the fuel vapour recovery pipe to the underbody fastenings.Place the protection for the fuel supply pipe and for the fuel vapour recovery pipe in position and secure them using the bolts.Secure the rigid pipe from the hydraulic control unit to the right front brake to the fastening in the wheel arch.1. Connect the rigid pipe from the hydraulic control unit to the right front brake (1a), flexible pipe side and tighten the connector (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Connector	PIPE FROM CONTROL UNIT TO FRONT BRAKES	M10	(Flexible pipe side) 1.3 - 1.5

Fasten the rigid pipe from the hydraulic control unit to the right front brake to the fastenings on the engine compartment bulkhead.Proceed with the refitting    Op. 4130A10 POWER STEERING BOX - R+R - CHECK TOW-IN IF NECESSARY SEPARATELY - INCLUDES BLEEDING.Proceed with the refitting    Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + RProceed with the refitting    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with the refitting    Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R..Proceed with the refitting    Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.Proceed with the refitting    Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R..Proceed with the refitting    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with the refitting    Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..Proceed with the refitting    Op. 5530B10 BATTERY - R+R.Fasten the rigid pipe from the hydraulic control unit to the right front brake to the fastening on the control unit support.1. Connect the rigid pipe from the hydraulic control unit to the right front brake (1a), hydraulic control unit side and tighten the connector (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Connector	PIPE FROM CONTROL UNIT TO FRONT BRAKES	M10	(ABS control unit side) 1.3 - 1.5

2. Place the rigid pipes from the master cylinder to the A.B.S. hydraulic control unit (2a) in their housings and tighten the connectors (2b) and (2c) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2b	Connector	PIPE FROM PUMP TO HYDRAULIC CONTROL UNIT	M12	(Master cylinder side) 1.3 - 1.5

	Fastening	Component	Ø	Value(daNm)
2c	Connector	PIPE FROM PUMP TO HYDRAULIC CONTROL UNIT	M12	(ABS control unit side) 1.3 - 1.5

3. Connect the electrical connection to the brake-clutch fluid minimum level warning light switch. Proceed with the refitting    Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY.Proceed with the refitting    Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR.Proceed with the refitting    Op. 4450B04 RIGHT FRONT WHEEL R R.Remove the vehicle from the lift. Removing ( Refitting )

• Position the vehicle on a lift.
•     Op. 4450B02 LEFT FRONT WHEEL R R
• Remove the protective cap from the bleed valve on the brake caliper.
• Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.
• Operate the brake pedal until the brake/clutch reservoir is drained.

1. Disconnect the electrical connection from the brake-clutch fluid minimum level warning light switch.

	Description	Connector
1	Brake fluid level sensor (switch)	See K25 BRAKE FLUID LEVEL SENSOR (SWITCH)

2. Undo the connectors (2a) and (2b) and remove the rigid pipes from the master cylinder to the A.B.S. hydraulic control unit (2c).3. Undo the connector (3a) and disconnect the rigid pipe from the hydraulic control unit to the right front brake (3b), hydraulic control unit side.

• Release the rigid pipe from the hydraulic control unit to the right front brake from the fastening on the control unit support.

•     Op. 5530B10 BATTERY - R+R
•     Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R.
•     Op. 4450B04 RIGHT FRONT WHEEL R R
•     Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R
•     Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.
•     Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R
•     Op. 1080B40 CATALYTIC PRE-CONVERTER - R R
•     Op. 4130A10 POWER STEERING BOX - R+R - CHECK TOW-IN IF NECESSARY SEPARATELY - INCLUDES BLEEDING

• Release the rigid pipe from the hydraulic control unit to the right front brake from the fastenings on the engine compartment bulkhead.

• Undo the connector (1a) and disconnect the rigid pipe from the hydraulic control unit to the right front brake (1b), flexible pipe side.
• Release the rigid pipe from the hydraulic control unit to the right front brake from the fastening in the wheel arch.

• Undo the bolts (1a) and remove the protection (1b) for the fuel supply pipe and for the fuel vapour recovery pipe.
• Release the fuel supply pipe and the fuel vapour recovery pipe from the underbody fastenings.

• Working in the wheel arch, remove the rigid pipe from the hydraulic control unit to the right front brake.

Refitting ( Removing )

• Place the rigid pipe from the hydraulic control unit to the right front brake in position.
• Fasten the fuel supply pipe and the fuel vapour recovery pipe to the underbody fastenings.
• Place the protection for the fuel supply pipe and for the fuel vapour recovery pipe in position and secure them using the bolts.
• Secure the rigid pipe from the hydraulic control unit to the right front brake to the fastening in the wheel arch.

• Connect the rigid pipe from the hydraulic control unit to the right front brake (1a), flexible pipe side and tighten the connector (1b) to the recommended torque.

	Fastening	Component	Ø	Value (daNm)
1b	Connector	PIPE RIGID FRONT BRAKE PIPE/ABS CONTROL UNIT	M10	(Flexible pipe side) 1.3 - 1.5

• Fasten the rigid pipe from the hydraulic control unit to the right front brake to the fastenings on the engine compartment bulkhead.
•     Op. 4130A10 POWER STEERING BOX - R+R - CHECK TOW-IN IF NECESSARY SEPARATELY - INCLUDES BLEEDING
•     Op. 1080B40 CATALYTIC PRE-CONVERTER - R R
•     Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R
•     Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.
•     Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R
•     Op. 4450B04 RIGHT FRONT WHEEL R R
•     Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R.
•     Op. 5530B10 BATTERY - R+R
• Fasten the rigid pipe from the hydraulic control unit to the right front brake to the fastening on the control unit support.

1. Connect the rigid pipe from the hydraulic control unit to the right front brake (1a), hydraulic control unit side and tighten the connector (1b) to the recommended torque.

	Fastening	Component	Ø	Value (daNm)
1b	Connector	PIPE RIGID FRONT BRAKE PIPE/ABS CONTROL UNIT	M10	(ABS control unit side) 1.3 - 1.5

2. Place the rigid pipes from the master cylinder to the A.B.S. hydraulic control unit (2a) in their housings and tighten the connectors (2b) and (2c) to the recommended torque.

	Fastening	Component	Ø	Value (daNm)
2b	Connector	PIPE RIGID PUMP BRAKE PIPES/ABS CONTROL UNIT	M12	(Master cylinder side) 1.3 - 1.5

	Fastening	Component	Ø	Value (daNm)
2c	Connector	PIPE RIGID PUMP BRAKE PIPES/ABS CONTROL UNIT	M12	(ABS control unit side) 1.3 - 1.5

3. Connect the electrical connection to the brake-clutch fluid minimum level warning light switch.

•     Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR
•     Op. 4450B02 LEFT FRONT WHEEL R R
• Remove the vehicle from the lift.