125001415 - 4130B40 OUTLET PIPE FROM PUMP TO POWER STEERING CASE R R

Removing ( Refitting ) Position the vehicle on the rampEnsure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

	Name	Connector
-	Battery	See A1B BATTERY ( BATTERY NEGATIVE )

Proceed with removal    Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+RProceed with removalDrain the power steering fluid from the reservoir using a suitable syringe.    Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R1. Connect the quick-release attachment for the fuel vapour recovery pipe (1a) and move aside after releasing from band (1b) on the power assisted steering fluid reservoir.2. Release the coolant return pipe to the coolant reservoir from the bands on the modular intake manifold. 1. Disconnect the electrical connection from the enablement solenoid of the changeover device actuator.

	Name	Connector
1	Variable geometry control solenoid	See L15 VARIABLE GEOMETRY CONTROL SOLENOID ( CONNECTORS )

2. Disconnect the vacuum intake pipe from the air flow switching device actuator and release it from the fastening.3. Disconnect the linkage for the air flow switching control actuator.4. Undo the bolts (4a) and remove the air flow switching control actuator (4b). Release the power steering fluid delivery and return pipes from the connection clip.1. Undo the bolts (1a) and move the power assisted steering fluid reservoir (1b) aside.2. Loosen the bands and disconnect the coolant supply and return pipes from the power steering fluid reservoir.3. Remove the power steering fluid reservoir. 1. Unscrew the connector and disconnect the delivery pipe from pump to power steering box, pump side. 1. Position a suitable bracket to support the power unit safely.2. Fit the tool (2a), complete with support blocks (2b) and connect to the bracket fitted previously using link (2c).

	Name	Country
2a	Crossmember	1.820.581.000

	Name	Country
2b	Support mountings	1.870.650.000

Drain the air conditioner coolant circuit    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Proceed with removal    Op. 7055B54 UNDER-ENGINE GUARD - R RProceed with removalProceed with removal    Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARYProceed with removalProceed with removal    Op. 5040A26 COMPRESSOR MOUNT - R RProceed with removal1. Unscrew the connector (1a), disconnect the outlet hose from the power steering box (1b) and move aside.    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R2. Undo the connector (2a) and disconnect the supply pipe from the pump to the power assisted steering box (2b), power assisted steering box side.3. Undo the nut (3a) fixing the gearbox cables mounting bracket (3b) to the power assisted steering box.    Op. 1080B62 CATALYTIC CONVERTER - R + R    Op. 1008A44 REAR RIGID MOUNT - R R 1. Undo the bolts securing the power steering box to the front suspension crossmember. Connect the supply pipe between pump and power steering box to the bands on the power steering box.1. Release the supply pipe from pump to power steering box complete with bracket from the power steering pump. 1. Undo the front nuts securing the mounting for the gear and handbrake levers to the body.2. Recover the plates.3. Undo the front bolts securing the mounting for the gear and handbrake levers to the body. 1. Undo the nuts (1a) and disconnect the front anti-roll bar joints (1b) from the shock absorber fork. 1. Position a hydraulic jack fitted with a suitable support under the front suspension crossmember.2. Unscrew rear bolts (2a) and side bolts (2b) and lower the beam securing the front suspension to the body (2c) as much as necessary. 1. Remove the delivery pipe from pump to power steering box. Refitting ( Removing ) Refit in its seating the delivery pipe from pump to power steering box.1. Refit the front suspension beam (1a) using the hydraulic jack and secure by tightening side bolts (1b) and rear bolts (1c) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Side bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 ÷ 13.2

	Fastening	Component	Ø	Value(daNm)
1c	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M10	(Bodyshell side) 8.1 ÷ 9.9

	Fastening	Component	Ø	Value(daNm)
1c	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 ÷ 13.2

2. Remove the hydraulic jack for supporting the front suspension crossmember. 1. Connect the front anti-roll bar joints (1a) to the shock absorber fork and tighten the relevant nuts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	FRONT ANTI-ROLL BAR JOINTS	M10	(Front shock absorber fork side) 4.1 ÷ 5.0

Tighten the front bolts securing the gear and handbrake levers to the body.Refit the plates in their seats and tighten the front nuts securing the gear and handbrake lever mount to the body.Connect the supply pipe between pump and power steering box using the bands on the power steering box.1. Tighten the bolts securing the power steering box to the front suspension crossmember.

	Fastening	Component	Ø	Value(daNm)
1	Bolt	POWER STEERING BOX	M14	(Front suspension crossmember side) 11.7 ÷ 14.3

Tighten the nut fixing the gearbox control cables mounting bracke to the power assisted steering box.1. Connect the supply pipe from pump to power steering box (1a), power steering box side, and tighten the connector (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Connector	PIPE BTWN PUMP + POWER STEERING BOX	M14	(Power assisted steering box side) 3.6 ÷ 4.4

2. Connect the outlet pipe from the pump to the power steering box (2a) and tighten the connector (2b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2b	Connector	PIPE FROM POWER STEERING BOX/EXCHANGER	M12	(Power steering box side) 2.7 ÷ 3.3

Proceed with refitting    Op. 1008A44 REAR RIGID MOUNT - R R.Proceed with refitting    Op. 1080B62 CATALYTIC CONVERTER - R + R.Proceed with refitting    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.Proceed with refitting    Op. 5040A26 COMPRESSOR MOUNT - R R.Proceed with refitting    Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.Proceed with refitting    Op. 7055B54 UNDER-ENGINE GUARD - R R.Remove the safety tools used for supporting the power unit.1. Connect the supply pipe from the power assisted steering pump to the box, pump side and tighten the connector to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Connector	PIPE BTWN PUMP + POWER STEERING BOX	M16	(Power assisted steering pump side) 4.5 ÷ 5.5

Connect the delivery and return pipes to the power steering reservoir and tighten the bands.Refit in its seating the power steering fluid reservoir and secure it with its bolts.Fit the air flow switching device actuator in its seating and secure it using the bolts.Connect the linkage for the air flow switching control actuator.Connect the air flow switching control actuator vacuum intake pipe and secure it to the fastening.Connect the electrical connection from the enablement solenoid of the changeover device actuator.Secure the rigid return pipe to the coolant reservoir to the modular intake manifold.Place the fuel vapour recovery pipe in its seating, secure it with the band to the power steering fluid reservoir and connect the relevant quick-release fitting.Proceed with removal    Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+RProceed with removalConnect the negative (-) battery terminal    Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+RFill the air conditioner coolant circuit.Proceed with refitting    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Remove the car from the ramps.    Op. 0010T71 POWER STEERING FLUID CHECK LEVEL AND TOP UP IF NECESSARY