2400102 - 1036L20 camshaft idler gears - replace

Removing ( Refitting ) Proceed with removal  - 5530B10  battery - r+r Proceed with removal  - 1048A32  sleeve from air cleaner to intake manifold - r + r Proceed with the removal  - 1048A10  air cleaner filtering element - replace Proceed with removal  - 1056B60  single fuel manifold pipe, with injectors - r + r Proceed with removal  - 1036L40  mount for seal on camshaft in cylinder head extension complete with coil/s - includes cleaning of mating surfaces sealant application1. Remove the camshaft protective plugs on the cylinder head extension. 2. Rotate the camshaft, using small movements, and fit the camshaft timing tools.
The camshaft timing adjustment tools are also used for leverage when unscrewing/tightening rear gear bolts.

NameCountry
2Locating pin1.860.985.000
1. Undo bolts (1a) and remove the camshaft idler gears (1b).
Refitting ( Removing ) 1. Place the camshaft idler gears (1a) back in their housings and tighten bolts (1b) to the recommended torque.

FasteningComponentØValue(daNm)
1bBoltIDLER GEAR ON INTAKE SHAFTM1210.8 ÷ 13.2

FasteningComponentØValue(daNm)
1bBoltIDLER GEAR ON EXHAUST SHAFTM1210.8 ÷ 13.2
1. Remove the camshaft timing tools.

NameCountry
1Locating pin1.860.985.000
2. Tighten the protective plugs for the camshafts on the cylinder head extension to the specified torque.

FasteningComponentØValue(daNm)
2-TAPERED PLUGM16(Camshaft housing side) 1.4 ÷ 1.7
Proceed with refitting  - 1036L40  mount for seal on camshaft in cylinder head extension complete with coil/s - includes cleaning of mating surfaces sealant application . Proceed with refitting  - 1056B60  single fuel manifold pipe, with injectors - r + r . Proceed with the refitting  - 1048A10  air cleaner filtering element - replace Proceed with refitting  - 1048A32  sleeve from air cleaner to intake manifold - r + r . Proceed with refitting  - 5530B10  battery - r+r .