2401002 - 1084B14 engine oil pump - r+r with power unit removed

Removing ( Refitting )  - 1004D10  power unit (manual gearbox), removed, remove and re-build - 1004D40  engine - position on stand and remove - 1020A24  crank case oil sump - r + r clean seals for sealant application with engine removed1. Undo the bolts (1a) and the nut (1b) and remove the water pump (1c).
1. Fit the crankshaft gear locking tool as illustrated in the figure.

NameCountry
1Counter-torque1.870.763.000
Work with flywheel retainer 1860846000 fitted.
2. Undo the bolt securing the crankshaft sprocket and remove.
1. Undo the bolts (1a) and remove the crankcase front cover (1b) with built-in oil pump (1b), complete with crankshaft front oil seal (1c), oil pump (1d) and oil filter (1e). 2. Remove the gasket from the crankcase front cover.
Refitting ( Removing ) Position a new oil pump gasket.Fit the crankcase front cover with built-in oil pump complete intake housing and oil filter and secure by tightening bolts to the recomended torque.

FasteningComponentØValue(daNm)
-BoltENGINE OIL PUMPM6 x 201

FasteningComponentØValue(daNm)
-BoltENGINE OIL PUMPM6 x 321
1. Fit a new crankshaft front cover oil seal (1a) using the tool (1b).

NameCountry
1bFitting tool1.860.990.000
1. Fit the gear on the crankshaft.2. Fit the crankshaft locking tool.

NameCountry
2Counter-torque1.870.763.000
3. Secure the crankshaft gear by tightening the bolt to the specified torque.
Work with the flywheel retainer 1860846000 fitted.

FasteningComponentØValue(daNm)
3BoltTOOTHED DRIVE PULLEYM12 x 1.252 + 90°
Apply a continuous line of recommended sealant to external edge of water pump.
Ensure a perfect join between start and end section.

TypeComponentNameQty.
-Silicon sealantCOOLANT PUMP--
Fit the water pump and fix it tightening the nuts and bolts to the recommended torque.

FasteningComponentØValue(daNm)
-BoltCOOLANT PUMPM61

FasteningComponentØValue(daNm)
-NutCOOLANT PUMPM61
 - 1020A24  crank case oil sump - r + r clean seals for sealant application with engine removed - 1004D40  engine - position on stand and remove - 1004D10  power unit (manual gearbox), removed, remove and re-build