1008B30 GEARBOX SIDE MOUNT FLEXIBLE BLOCK - REPLACE - Fiat - IDEA - eLearn

2400059 - 1008B30 gearbox side mount flexible block - replace

) Proceed with removal - 5530B10 battery - r+r Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R.1. Disconnect the electrical connection from the air flow meter.

	Name	Connector
1	Air flow meter	K41

2. Loosen the band and disconnect the the turbocharger air inlet sleeve from the rigid pipe, air flow meter side.

1. Remove the air filter (1a) complete with air flow meter (1b) by releasing from the underlying pins and then from the rear fastenings.

Proceed with removal - 7055A43 central front grille - r r1. Fit a suitable bracket (1b) using the bolt (1a) shown securing the camshaft housing.

This bracket is used exclusively for balancing the power unit.

2. Fit the tool (2a), complete with support mountings (2b).

	Name	Country
2a	Crossmember	1.870.595.000

	Name	Country
2b	Support mountings	1.870.650.000

3. Fit the tools (3a) and (3b), then connect them via the links (3c) to the bracket previously fitted and to the exhaust manifold.

	Name	Country
3a	Crossmember	1.860.851.000

	Name	Country
3a	Vertical support	1.871.001.300

1. Undo the nut fixing the power unit gearbox side rigid support to the flexible mounting.2. Undo the bolts (2a) and remove the flexible mounting of the power unit gearbox side rigid engine mount (2b).

Refitting ( Removing

) 1. Refit the flexible mounting of the gearbox side power unit rigid support (1a) in its seating and tighten the bolts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	GEARBOX SIDE RUBBER MOUNT	M8	(Bodyshell side) 2.3 ÷ 2.8

2. Undo the nut fixing the gearbox side rigid power unit support to the flexbile mounting to the specified torque.

	Fastening	Component	Ø	Value(daNm)
2	Nut	POWER UNIT GEAR BOX END RIGID MOUNT	M12	(Flexible mounting side) 8.1 ÷ 9.9

Remove the safety tools used for supporting the power unit.

	Name	Country
-	Crossmember	1.870.595.000

	Name	Country
-	Support mountings	1.870.650.000

	Name	Country
-	Crossmember	1.860.851.000

	Name	Country
-	Vertical support	1.871.001.300

Remove the bracket and tighten the bolt fixing the camshaft housing to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	CYLINDER HEAD EXTENSION	M7	(Lower cylinder head side) 1.8

Proceed with refitting - 7055A43 central front grille - r r . Replace the air filter, complete with air flow meter, in its housing.Connect the air intake sleeve to the turbocharger, air flow meter side, and tighten the band.Connect the electrical connection to the air flow meter. Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R. . Proceed with removal - 5530B10 battery - r+r .