Removing
(
Refitting
)
- 7210B50 rear wing lower reinforcement - 7210B75 tail light seatCheck if any of the connected parts are
deformed by checking body alignment dimensions. Use appropriate measurement
tools (reference rigs, templates or gauges). Straighten the body if necessary.
1. Use a hacksawing machine to follow the cutting lines shown in
the figure.2. Cross-section representing the cutting point to allow the operator
to adjust cutting position and depth in order to avoid damage to
the underlying panels. 3. Remove the rear pillar cut edges from the car.
Use a rotary brush to remove
paint to gain access to the spot welds.1. Use a chamfering machine to remove the weld spots shown in the
figure.2. Drill out any weld spots not accessible to the chamfering machine.Use a chisel and mallet to remove spots
drilled previously.3. Remove the rear pillar cut edges from the car.
Straighten the car edges using
a mallet and profiled stake.Use a grinding wheel to remove the spot
weld residues.Use a rotary brush to clean treated areas.1. Drill out equidistant holes at the points indicated.2. Apply the electroweldable paint finish.
Use a grinding wheel to remove
the corrosion-proofing from around the inner and outer edge of the parts.1. Drill out the holes indicated.2. Apply electric weld paint finish to the edges to be welded.
Refitting
(
Removing
)
Lay the rear pillar on the
car and secure using self-locking grippers.1. Fit the tail-light seat, wing, lower rear wing lower reinforcement,
seal and tail-gate provisionally. Check the alignment and ensure the surrounding
gaps are even.Remove the components used for adjustment.
1. Use a spot welder to weld the areas shown in the figure.2. Use a MIG welder to fill the holes made previously.
Correct any deformations in
the panel using a profiled stake and mallet.1. Use a grinding wheel to level the weldsUse a rotary brush to clean the newly-welded
areas.
1. Apply rust-proofing to newly welded areas.Seal the joint lines between the part and
the car. Apply heat expanding sealant between the rear pillar and roof. Reapply the PVC treatment.Apply paint.
Removing
(
Refitting
)
- 7210B50 rear wing lower reinforcement - 7210B75 tail light seatCheck if any of the connected parts are
deformed by checking body alignment dimensions. Use appropriate measurement
tools (reference rigs, templates or gauges). Straighten the body if necessary.
