2401100 - Introduction - ELECTRICAL CIRCUIT FOR INSTRUMENTS/INDICATORS

GENERAL CHARACTERISTICS

In conventional electrical systems, functions are activated with the aid of dedicated point-to-point connections.As the number of eletrical/electronic devices on board new vehicles has increased, the connection are becoming more complex and heavy. One reason for this is the complexity of functions implemented in the many electronic units, which require a continual interchange of data. All this makes it more difficult to install new electrical systems and increases the complexity of fault diagnosis.Many problems have been resolved and new electrical systems have been optimised compared to conventional systems by means of networking. This provides a more effective means of managing communication on board the car and for the transfer of information between subsystems via the serial buses present: single wires, pairs of twisted wires or even optical fibres. We shall now see how the move from conventional systems to those known as multiplexing has taken place.

CLASSIC SOLUTION

The four control units in the diagram below require a number (N) of wires for each input/output in order to perform their function. This has created so much wiring that the system is more complex (design and manufacture), more bulky (weight, bulk and cost) and requires some 40 kg of wiring harnesses amounting to a length of more than 2 km. This requirement is likely to double every 10 years because even now one such vehicle may be equipped with 20 to 40 control units (ECUs).
1 - Climate control node 2 - Engine management node 3 - Engine temperature sensor (for engine management node) 4 - Instrument panel node 5 - Engine temperature sensor (for instrument panel warning light) 6 - Engine cooling fan 7 - Engine temperature bulb

CLASSIC SOLUTION

The first step that allowed us to reduce the volume and the complexity of the wiring harnesses was to group several electronic functions in a single unit: FEWER COMPONENTS = FEWER WIRES.

EXAMPLES OF INTEGRATION

The multi-function control unit manages: central locking, electric windows, courtesy light timer, heated rear windscreen timer and heated, exterior rear view mirrors.
1 - Multifunction control unit 2 - Central locking 3 - Electric window control unit 4 - Centre courtesy light 5 - Rear courtesy light 6 - Heated rear windscreen / heated door mirrors

EXAMPLES OF INTEGRATION

The integration of electrical/electronic functions in a single unit has allowed us to improve:

  • the management of current consumption
  • the functionality of appliances because they are managed by a single control unit;
  • the fault diagnosis using control unit self-diagnosis
This first stage has allowed us to reduce the number of electronic units but not to reduce the volume of wiring harnesses sufficiently.

MULTIPLEXING SOLUTION

This solution has made it possible to reduce the volume of cable looms and to considerably improve the transmission of information between the various electronic units.These transmissions take place through a BUS channel consisting of 2 cables (the main one already used for the telephone, radio, television network etc.)
A - B - C: NODES (CONTROL UNITS) D: MASTER CONTROL UNIT OR BODY COMPUTER A1 - A2, B1 - B2, C1 - C2: COMMUNICATION BUS

MULTIPLEXING SOLUTION

In addition to simplifying the wiring and improving communication between the electronic units, the multiplexing solution also makes it possible to reduce the number of sensors (INFORMATION SHARING)
A - Classic solution B - Multiplexing solution 1 - Climate control node 2 - Engine management node 3 - Engine temperature sensor (for engine management node) 4 - Instrument panel node 5 - Engine temperature sensor (for instrument panel warning light) 6 - Engine cooling fan 7 - Engine temperature bulb 8 - Instrument panel node 9 - Climate control node 10 - Engine temperature information 11 - Body Computer node 12 - Engine management node 13 - Engine temperature sensor (for engine management node)

MULTIPLEXING SOLUTION

In general, in order to send data via multiplexing, we need to define the following:

  • (A) THE TRANSMISSION CHANNEL (electric cables, optical fibres, radio waves, etc.)
  • (B) THE TYPE OF SIGNAL (voltage, current, light, etc.)
  • (B) THE COMMUNICATION PROTOCOL (all the rules that allow management of analogue or digital transmission management, code type, address, transmission order, error recording etc.).
On this model, the transmission channel (A) is a pair of electrical wires known as a BUS.The type of signal (B) is VOLTAGE and the communication protocol (C) is the CAN (Controller Area Network) developed by BOSCH.

F.L.Ore.N.C.E. STRUCTURE

The MINI F.L.Ore.N.C.E systemhas been designed for the optimum management of the vehicle's electrical and electronic functions.The system interacts with all the electrical system functions, directly cotnrolling the so-called bodywork functions (visibility, access, on board information, comfort, telematics, etc.) and supporting the exchange of data between the traction control systems (engine, braking, gearbox, etc.).For excellent performance each control unit (electronic or electro-mechanical) is located in a central position in relation to the functions which it manages. This allows minimisation of the power and signal distribution system through the extensive use of serial communication networks, with advantages when solving the problems of size, reliability, weight and cost.The distribution of power takes place via the junction units and/or fuse boxes, connected to the control elements (relays and static actuators) in order to ensure the maximum level of electrical protection and the minimum degree of wiring complexity .

The MINI FLORENCE system offers countless advantages such as, for example:

  • the sensors in the various subsystems are made available to the network in order to be shared eliminating the presence of similar sensors
  • new functions can only be added by modifying the software (developed during the vehicle life),
  • wiring design is simplified and the number of connectors is reduced,
  • electronic device operating safety is increased to improve the reliability of information transmited,
  • an integrated diagnostic function simplifies service operations on electric/electronic components.

The system structure on this vehicle comprises:

  • 2 CAN communication NETWORKS which connect NODES belonging to two different areas: one for the dynamic control of the vehicle and one for the so-called 'bodywork' functions.
  • a serial line for immobiliser recovery
  • Different K SERIAL LINES for the fault diagnosis of several NODES / CONTROL UNITS
  • an A-BUS serial line
NODES refer to all the electrical / electronic devices and control units which contain a specific interface (NETWORK INTERFACE) which makes it possible to transmit and receive data, information and signals which travel through CAN networks.
Below is a table containing all the elements (nodes/control units/devices) which make up the mini FLORENCE structure for the most comprehensive configuration.

Mini FLORENCE system components

CABAir bag control unit
CDCCD-Changer
CPAParking Sensor Node
CPLDashboard Control Unit
CSPRain/Dusk Sensor Control Unit
CVMEngine Compartment Control Unit
CVSClock Spring Cable
DEVSteering column switch unit
DSPAudio Amplifier
NBCBody Computer node
NCLClimate Control Node
NCMEngine Control Node
NCRRobotized Gearbox Node
NFRBraking System Node
NGEElectrical steering node
NPGDriver's Door Node
NPPPassenger Door Node
NQSInstrument panel node
NRRRadio Receiver Node
NVBLuggage Compartment Node
NYLLateral Yaw Node (yaw sensor)

The two C-CAN and B-CAN networks are physically separate from one another, but both meet at the BODY COMPUTER NODE; the latter, which is considered the MASTER node for the two networks, contains a GATEWAY function which allows the transfer of information/dat from one network to the other, even if the two networks are operating at different speeds:

  • B-CAN NETWORK transmission speed = 50 Kbit/sec.
  • C-CAN NETWORK transmission speed = 500 Kbit/sec.
The fault diagnosis of the NODES connected to the B-CAN network is achieved via the CAN, whilst for those connected to the C-CAN require the specific K SERIAL LINES. The K lines and the B-CAN network meet in the connector for the EOBD fault diagnosis on the BODY COMPUTER.
Below is a diagram summarizing the structure of the mini F.L.Ore.N.C.E. system.'.

Mini FLORENCE system components

Refer to the previous table for a description of the nodes.

B - CAN NETWORK CONNECTION

The B - CAN network (low speed) consists of 2 electrical cables, one White/Pink shown in the wiring diagram as a CAN - A cable and one Black/Pink one shown in the wiring diagram as a CAN - B cable.The transmission of information through this pair of cables takes place through the transmission of 2 voltage levels (V), one High and one Low associated with the CAN - A cable and the CAN - B cables, respectively. the mathematical difference between these two levels produces two voltage values associated with two logic levels, 0 or 1.The latter constitute the basic information unit known as BIT (binary digit) and, suitably combined, they make up the information to be transmitted.

B - CAN NETWORK CONNECTION

V Can A - V Can B = 3.6 - 1.4 = + 2.2 V (bit 0)V Can A - V Can B = 0.2 - 4.8 = - 4.6 V (bit 1)

C - CAN NETWORK CONNECTION

The C - CAN network (high speed) consists of two twisted electrical cables, one Green, shown in the wiring diagram as the CAN - H cable and one Brown, shown in the wiring diagram as the CAN - L cable.The transmission of information is the same as that for the B - CAN network. in this case the High voltage level is associated with the CAN - H cable and the Low voltage level with the CAN - L cable.The mathematical difference for these two voltage levels for the C - CAN network also gives rise to two logic levels, 0 and 1, but with one difference illustrated in the diagram:

C - CAN NETWORK CONNECTION

The network interface cannot communicate at all if one of the following situations arises in the C-CAN network:

  • Break in one of the two CAN cables (H and L)
  • Short circuit between the two CAN cables (H and L)
  • Short circuit of the CAN - H cable or the CAN - L cable to +Vbatt.
  • Short circuit of the CAN - H cable of the CAN - L cable to earth.

PRIORITIES IN THE CASE OF A TRANSMISSION CONFLICT FOR SEVERAL NODES

The protocol for the mini F.L.Ore.N.C.E. system can deal with problems of superimposition when several nodes wish to issue a frame simultaneously. A node sending a lower priority message interrupts its transmission immediately to make way for the node transmitting a higher priority signal. In practice, the higher priority message is sent via the network without any interruption or delay. - The frame with the highest priority gains the possibility of being transmitted through the BUS; a dominant level (0) always overcomes a recessive level (1).Simultaneous access of several control units to the network may give rise to conflict on the C-CAN line (BUS) the diagram shows that the engine control unit node (NCM) and the brake system control unit (NFR) send identical frames (data packages) up to point (D); from point (E) the two frames have a discordant bit.Because the NFR node is simultaneously checking (reading) the frame as well as transmitting it, from this moment on as soon as the NFR node realises that the bit it wishes tot transmit (1) of recessive value will come up against a bit (0) of dominant value in the network, it immediately interrupts transmission of its frame (loss of arbitrage) to give way to the NCM node, which is transmitting a higher priority frame. It stands by until the NCM node has finished transmitting and the line becomes free. The frame transmitted along the network is from the NCM node. The NFR may now re-attempt to gain access to the line to send the frame it tried to send previously. Provided another collision does not occur.

A - BUS LINE CONNECTION

The A - BUS serial line is designed to guarantee the exchange of information / commands between the various electronic control units.

On this vehicle, these control units are:

  • Steering column switch unit electronic module
  • Rain/dusk sensor
  • Body computer node
The transmission speed for the A - BUS is 4.8 kbit/sec.Communication at the A - BUS takes place through the exchange of data packages between the different control units.Each control unit connected to the A - BUS has its own electronic address; when one control unit has to send a command / information to another control unit, it must always enter the address of the destination control unit in the data package.Transmission always takes place from a transmitting control unit to a receiving control unit (one-way).When the data reception is complete, the receiving control unit should send the outcome to the transmitting control unit, thereby ending the data package exchange.Unlike the CAN NETWORKS, the transmission priorities at the A - BUS are assigned to each control unit and not to the information to be transmitted, therefore the control unit access sequence in the case of a transmission conflict is decided at the design stage.

LINE K CONNECTION

In the mini F.L.Ore.N.C.E. system the K lines make it possible to carry out fault diagnosis using the diagnostic equipment for the following Nodes / Control Units:

  • Electric steering node (NGE)
  • Gearbox/Robotised Gearbox (NCR)
  • Engine Management Node (NCM)
  • Brake Node (NFR)

SPECIFCATIONS

The BODY COMPUTER NODE manages some of the vehicle's electrical system functions.The NBC is housed under the dashboard near the steering column, in a central position in relation to the functions that it manages.The Body Computer Node (NBC) together with the Dashboard Control Unit (CPL) form the DASHBOARD NODE (NPL) where the former (NBC) constitutes the electronic section and the latter (CPL) the electro-mechanical section.The fuses and relays are fitted on the CPL, whilst the NBC houses the EOBD fixed connector used for the fault diagnosis via the K lines of the NCM, NFR, NCR and CAB.This is connector is also prepared for the dialogue with the B - CAN and C - CAN networks which can be used for both fault diagnosis and for possible on line programming.

BODY COMPUTER NODE GENERAL FUNCTIONS

The NBC peforms the following functions:

  • It receives and sends information on the B - CAN network (e.g.: fault diagnosis, warning lights, commands, data)
  • It receives and sends information on the C - CAN network
  • It connects with the dashboard, front and rear wiring
  • It allows an interface for the fault diagnosis (EOBD)
  • It connects to the CPL to take power supplies / signals and operate relays.

We find the following functions:

  • management of the courtesy lights with timed switching off and dimming
  • management of on/off exits at relay: headlamp washer pump, main beam headlamps, fog lights, dipped headlamps, services, heated rear windscreen
  • on/off management of relay during right/left direction indicators or hazard warning lights for acoustic feedback
  • on/off output management directly at the loads and lights check function: front side lights (left and right) and rear side lights (left and right), front direction indicators (left and right), rear direction indicators (left and right), and side repeaters (left and right), number plate lights (left and right), brake lights (left and right), rear fog lamps (left and right);
  • management of on/off exits directly at loads: heated rear windscreen LED, hazard warning lights LED;
  • repetition of the vehicle speed signal
  • management of the ideogram light driver
  • management of the SBMT driver (load disactivation at key-off)
  • management of the recovery serial line to the engine management control unit (immobilizer)
  • management of the serial line for the rain sensor, steering column switch unit.
  • master for the entire system: management of the IFRs at the slave nodes under direct jurisdiction and monitoring of the IFRs by the other master nodes, monitoring and management of protocol errors, timer control;
  • fault diagnosis of the entire system: collection of diagnostic information, management of the fault diagnosis using the EXAMINER.
  • immobilizer: management of the key code with possible engine immobilizing
  • acquisition of on/off signals: dipped headlamp operation, main beam headlamp operation, boot lock opening control, boot locking function, handbrake control, hazard warning lights control, left and right rear fog lamps control, fog lights relay feed, left direction indicators control, right direction indicators control, parking lights control, side lights control, city control, steering column switch unit auto control, headlamp washer control, FIS control, boot button, bonnet button, front brake pad wear (left and right), brake fluid level, reverse gear engaged;
  • acquisition of analogue signals: fuel level, alternator voltage (D+), battery voltage, brake lights fuse status recognition, centre courtesy light control, left and right spot lights control, brake lights control
  • acquisition of vehicle speed signal
  • acquisition of lock sensors from door.
1 - Body Computer Node (NBC) 2 - Dashboard Control Unit (CPL), described below NBC+CPL = NPL

BODY COMPUTER CONNECTIONS

The body computer connections are illustrated in the diagram below.
A - Body Computer Node (NBC) front view B - Body Computer Node (NBC) rear view 1 - Connector F 2 - Connector D/E 3 - Connector C (EOBD tester output) 4 - Connector A/B 5 - Connector G 6 - Connector H 7 - Connector I

BODY COMPUTER NODE PIN OUT

Connector F (20-way)
PinFunction
1Supply for boot release gear motor
2Button on brake pedal status input
3Reversing light button status positive input
4Not available
5Low speed CAN line
6Heated rear windscreen relay operation negative output
7Low speed CAN line
8Dipped headlamps relay operation negative output
9INT from ignition switch
10Boot locking preparation (N.C.)
11Boot unlocking geared motor positive control
12Parking lights input (N.C.)
13INT for instrument panel
14Services relay operation negative output
15INT from ignition switch
16Not available
17Supply for front courtesy light, climate control, diagnostic socket
18Power supply for Body Computer
19Supply for direction indicators and hazard warning lights
20Unlocking geared motor earth

BODY COMPUTER NODE PIN OUT

Connector D/E
PinOperation
relayDriver's door open status input for NCR
relayOperation of left side repeater
3Right rear direction indicator operating output
4Fuel level input
5Left rear side light operation output
6Right rear side light operation output
7A-bus serial line for CSP
8Negative signal for front driver's door open
9Left no. plate light control output
10Sun roof control unit output (NC)
11Negative signal for front door open (N.C.)
12Left rear direction indicator operation output
13Operation of side direction indicators right
14Handbrake lever button negative input
15Fuel level negative input
16Left rear door open negative signal
17Inertia switch signal negative input
18Serial line (N.C.)
19Negative signal from city button
20Right rear fog lamp control output
21Centre courtesy light timer negative control
22Right brake light control output
23Luggage compartment light operation output
24Negative signal from boot lock switch (boot not closed)
25Signal for front passenger door open
26Negative signal for right rear door open
27Supply for front/rear courtesy light (N.C)
28Analogue input for switching on left/right spot light and excluding courtesy light
29Positive from antitheft device (provision) (N.C.)
30Left spot light control in centre front courtesy light (N.C.)
31Left rear fog lamp control output
32Left brake light control output
33Supply for front/rear courtesy light
34Negative signal from switch (preparation)
35Negative signal from opening switch in boot handle
36Negative signal from boot open switch
37Right spot light in courtesy light operation output (N.C.)
38Right no. plate light control output
39Aerial power supply (N.C.)
40Lighting controls operation output with side lights on

BODY COMPUTER NODE PIN OUT

Connector C (EOBD tester output)
PinFunction
1Serial line K for NFR
2Not available
3K serial line K for Air Bag (N.C.)
4Power earth
5Signal earth
6Low speed CAN line
7Serial line for NCM/NCR diagnosis
8K line for CODE
9Serial line for NGE
10Not available
11Not available
12Front area serial line (N.C.)
13Rear area serial line (N.C.)
14Low speed CAN line
15Line L (NC)
16Supply tester output

BODY COMPUTER NODE PIN OUT

Connector A/B
PinOperation
1Reverse engagement positive input
2Left side direction indicator operation output (N.C.)
3Screen fitting for Immobilizer
4Immobilizer aerial
5Immobilizer aerial
6Serial interface (preparation) (N.C.)
7Speedometer input from NFR
8Fog lights relay operation negative signal
9Main beam headlamps relay operation negative signal
10INT (preparation) (N.C.)
11Supply (preparation) (N.C.)
12.Relay operation negative signal (preparation) (N.C.)
13Headlamp washer request wish-wash signal positive input
14Headlamp washer relay operation negative signal
15Speedometer input signal earth (N.C.)
16NFR node K line
17Speedometer signal input
18Braking system fluid level negative signal
19D+ signal
20K line for testing NCM, NCR
21RF receiver aerial earth
22Right side direction indicator operation output (N.C.)
23Brake pad wear status negative input
24Bonnet opening button status negative input (N.C.)
25A-Bus serial line for CPP and DEV
26Low speed CAN line for NCL
27Low speed CAN line for NCL
28Speedometer repeater output for NCRF
29IN/OUT recovery serial for NCM - W line
30Right front side light operation output
31RF receiver aerial
32High speed CAN line (N.C.)
33High speed CAN line (N.C.)
34Antitheft siren power supply (NC)
35K serial line (N.C.)
36High speed CAN line to NCM
37High speed CAN line to NCM
38Left front direction indicator operation output
39Right front direction indicator operation output
40Left front side light operation output

BODY COMPUTER NODE PIN OUT

Connector G/H/I (9+18+9 way)
PinFunction
1Fog light activation request negative input
2Exterior lights LIGHT 2 negative signal from steering column switch unit
3NQS power supply
4Dipped headlamps engagement request negative input
5Low speed CAN line from NQS
6Low speed CAN line from NQS
7Right direction indicators/parking lights control negative input
8Signal earth
9Power earth (N.C.)
10Power earth
11Serial line K for NGE
12K serial line for CAB (N.C.)
13Negative control for LED (provision)
14Positive control for LED signalling anti-theft device on (N.C.)
15+30 SBMT (passenger compartment lights) (N.C.)
16+30 SBMT (passenger compartment lights) (N.C.)
17Parking lights on negative signal
18Screen print lighting operation output with side lights on
19Signal earth
20Fog lamp control negative signal
21Heated rear windscreen LED operation positive output
22Fog lights on LED negative control (N.C.)
23Speedometer repeater output for CTA
24Low speed CAN line for NVO, NRR
25Low speed CAN line for NVO, NRR
26Supply NCL climate control unit
27INT. for CPL
28LIGHT 1 exterior lights negative signal from steering column switch unit
29Hazard warning lights LED operation positive output
30Left direction indicators/parking lights control negative input
31INT for NQS
32Negative input from heated rear windscreen button
33Main beam headlamps flasher switch negative input
34Hazard warning lights switch negative input
35Rear fog lamp switch negative input
36NQS signal earth

SPECIFCATIONS

It is incorporated in the Body Computer (NBC).Electromechanical control unit (CPL) and body computer electronic node (NBC) fitted to the underfacia area to the left of the steering wheel are interconnected and form a single unit known as the facia node (NPL).
1 - EOBD connector diagnostic socket 2 - Body computer (NBC) 3 - Facia control unit (CPL) 4 - Reserve fuses 5 - System protection fuses 6 - Relays 7 - Fuse removal clip

SPECIFCATIONS

The following figure shows a front view of the control unit
1 - Reserve fuses 2 - Protection fuses 3 - Heated rear windscreen relay (T11) 4 - Dipped headlamps relay (T01) 5 - Services relay 1 (T12) 6 - Services relay 2 (T13) A - connector A B - connector B C - connector C D - connector D

SPECIFCATIONS

The rear view of the control unit is illustrated in the diagram below.
E - connector E - connection with the Body Computer F - connector F G - connector G H - connector H

FUSES

Facia control unit CPL protects the electrical equipment by means of the following fuses:
CODECOMPONENTAmp.
F-12FUSE RIGHT DIPPED BEAM15
F-13FUSE LEFT DIPPED HEADLAMP/HEADLAMP ALIGNMENT CORRECTOR15
F-31FUSE INT/A FOR REVERSING LIGHTS, CVM RELAY COILS7.5
F-32FUSE +30 door nodes15
F-33FUSE AVAILABLE20
F-34FUSE AVAILABLE 20
F-35FUSE +15 CRUISE, WATER IN DIESEL7.5
F-36FUSE +30 luggage compartment node, TRAILER JUNCTION UNIT, driver's door node20
F-37FUSE +15 THIRD BRAKE LIGHT, panel, 10
F-38FUSE BOOT RELEASE15
F-39FUSE +30 FRONT COURTESY LIGHT, radio, climate control, EOBD DIGANOSTIC SOCKET10
F-40FUSE HEATED REAR WINDSCREEN 30
F-41FUSE EXTERIOR MIRRORS DEFROSTING 7.5
F-42FUSE +15 ABS7.5
F-43FUSE WINDSCREEN WASH/WIPE30
F-44FUSE CIGAR LIGHTER/CURRENT SOCKET on tunnel20
F-45FUSE Heated Front Seats15
F-46FUSE Luggage compartment current socket20
F-47FUSE Driver's door node POWER SUPPLY20
F-48FUSE Passenger door node POWER SUPPLY20
F-49FUSE +15 FOR clock spring, rain/dusk sensor, climate control, control panel, ELECTRIC MIRRORS, HEATER PAD SWITCHES, PREPARATION FOR CELL PHONE7.5
F-50FUSE AIR BAG SYSTEM7.5
F-51FUSE +15 CPP7.5
F-52FUSE REARSCREEN WASH/WIPE15
F-53FUSE +30 DIRECTION INDICATORS/HAZARD WARNING LIGHTS, PANEL10

SPECIFCATIONS

Electromechanical control unit including fuses (maxi and mini), relays and circuits for interconnecting front wiring and radiator prewiring.These wires are connected to the control unit via fixed joints. All fixed joints are easily accessible and arranged in such a way as to facilitate assembly.A fastening is provided on the lower cover for sealed fuse carrier connectors (maxi and mini type).
1 - Engine bay control unit (CVM) 2 - System protection maxifuse 3 - Maxi type relay 4 - Micro type relay 5 - System protection mini fuse 6 - Connecting cable between battery and engine compartment CVM

SPECIFCATIONS

The maxi fuses grouped on the battery control unit (CBA) and engine bay control unit (CVM) are connected directly to the battery positive terminal and protect the main power supply lines.The engine bay control unit (CVM) is described below

FUSES

The engine compartment junction unit protects the electrical equipment by means of the following fuses:
CODECOMPONENTAmp.
F-1FUSE DASHBOARD JUNCTION UNIT 170
F-2FUSE ELECTRIC STEERING70
F-3FUSE IGNITION SWITCH20
F-4FUSE FACIA CONTROL UNIT 250
F-5FUSE BRAKE NODE (NFR)60
F-6FUSE SOLENOID COOLING ENGINE (LOW SPEED)30
F-7FUSE SOLENOID COOLING ENGINE (HIGH SPEED)40
F-8FUSE SOLENOID CLIMATE CONTROL SYSTEM30
F-9FUSE HEADLAMP WASHER20
F-10FUSE HORNS15
F-11FUSE I.E. VARIOUS SECONDARY SERVICES15
F-14FUSE RIGHT MAIN BEAM10
F-15FUSE LEFT MAIN BEAM10
F-16FUSE 15/54 I.E. SYSTEM7.5
F-17FUSE I.E. PRIMARY SERVICES10
F-18FUSE +30 NCM / REMOTE CONTROL SWITCH COIL SERIES/PARALLEL COOLING FAN FOR ENGINE (1.9 JTD)7.5
F-19FUSE COMPRESSOR 7.5
F-20FUSE DIESEL FILTER PTC30
F-21FUSE POWER SUPPLY FUEL PUMP 15
F-22FUSE I.E. PRIMARY SERVICES 15 petrol 20 Diesel
F-23FUSE +30 ROBOTIZED GEARBOX15
F-24FUSE 15/54 ELECTRIC STEERING10
F-30FUSE FOG LIGHTS15

RELAYS

The following relays are present in the engine bay control unit:
CODECOMPONENTAmp.
T02MAIN BEAM RELAY20
T03HORN RELAY20
T05COMPRESSOR RELAY20
T06RADIATOR FAN 1ST SPEED RELAY30
T07RADIATOR FAN 2ND SPEED RELAY50
T08HEATER FAN RELAY30
T09MAIN INJECTION RELAY30
T10FUEL PUMP RELAY20
T14FOG LIGHTS RELAY20
T17HEADLAMP WASHER RELAY20
T19HEATED DIESEL FILTER RELAY30
T20SPARE RELAY30
Rear view
A: connector A B: connector B C: connector C D: connector D E: connector E (radiator cable) X: connector X (supply from battery) Some CAN nodes are programmed with default settings that the customer will find upon purchasing the vehicle.

The following nodes store such information:

  • Body Computer
  • Instrument panel
  • Climate Control Unit
If the Body Computer is being replaced the Parts Dept. must be asked, using the V.O.R. procedure and supplying the vehicle chassis number, to provide an 'identical copy' of the Body Computer: this copy will contain all the default settings entered for the vehicle when new which are stored in the Parts database for that chassis number.
If the Instrument Panel or Climate Control Unit is replaced, Parts will send a blank component: once this is fitted: transfer intial default data to the unit and run the PROXY ALIGNMENT procedure using an Examiner.
If other nodes are repladced, no initialisation procedure is necessary. Always use an Examiner to check that the system has not acquired errors during removal-refitting operations etc.

battery disconnection

If the battery is disconnected:

  • Body Computer,
  • Instrument panel
  • Climate Control Unit
store all information received and must not be initialised after battery disconnection. The control functions at the four doors and at the tailgate are carried out by several specific CAN nodes which are connected with the Body Computer: