3314050 - 1016C11 single cylinder head-r r gasket for versions with air conditioner

Removing ( Refitting ) Position the vehicle on the ramp. Make sure that the ignition is OFF (STOP position), then disconnect the negative battery terminal (refer to op.   5530B10  battery - r+r ).

	Name	Connector
-	Battery	A1B

 - 7040D12  engine front side cover (one) lh or rh - r r (left and right).  - 7040D30  engine bay front beam cover - r r .  - 7040D14  engine bay rear side cover (one) lh or rh - r r (left and right).  - 4450B10  Front WHEEL (one) - R.R. (left).  - 7055B42  Additional FRONT WHEEL ARCH (one), left or right - R.R. .  - 7055B54  under-engine guard - r r .  - 1016A40  ignition coil cover on cylinder head- r+r .  - 5510C14  ignition coil/s - r+r .  - 1016A20  single cam cover - r + r and replace gasket .  - 1056B60  single fuel manifold pipe, with injectors - r + r .  - 1048A48  throttle heater sleeve - r r .  - 1072D10  modular inlet manifold - r+r .  - 1092G10  single engine belt r r .  - 1092G20  engine component single belt fixed tensioner - one - r + r .  - 1092A12  crankshaft pulley - r+r for versions with air conditioner .  - 1032D12  timing system protective cover(s) - r + r .  - 1092E10  counter-rotating shaft drive toothed belt - r + r .  - 1092E20  counter-rotating shaft drive toothed belts drive pulley - r + r with toothed belt removed .  - 1032B14  toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner .  - 1088D10  lower sleeve for coolant outlet from radiator - r + r . 1. Undo the nuts (1a) and disconnect the front section of the exhaust pipe (1b) from the manifold. 1. Undo the nuts (1a) and remove the heat shield (1b) from the exhaust manifold.2. Undo the bolt (2a) and disconnect the engine oil dipstick (2b) from the cylinder head. 1. Undo the bolts (1a) fixing the coolant supply pipe to the engine oil heat exchanger (1b).2. Undo the connector (2a) fixing the coolant outlet pipe from the engine oil heat exchanger (2b). 1. Disconnect the electrical connection from the engine coolant temperature sensor.

	Name	Connector
1	Engine coolant temperature sensor-sender unit	K36

2. Disconnect the coolant supply pipe to the climate control system heater from the engine thermostat.3. Disconnect the upper radiator hose from the engine thermostat.4. Disconnect the coolant supply pipe to the engine oil heat exchanger from the thermostat.5. Disconnect the coolant return pipe to the engine coolant reservoir from the engine thermostat.6. Disconnect the coolant return pipe from the climate control system heater from the water pump rigid inlet pipe.7. Disconnect the coolant return pipe from the engine coolant reservoir from the water pump rigid inlet pipe. 1. Undo the bolts (1a) and remove the cylinder head (1b).2. Remove the cylinder head gasket. Refitting ( Removing ) Fit a new cylinder head gasket.

ASTADUR type cylinder head gaskets are fitted.The material from which these gaskets are made undergoes a polymerization process during the operation of the engine so that they become considerably harder during usage. In order for the polymerization of the gasket to take place it is necessary to: keep the gasket in its sealed container until fitting not lubricate or get oil on the gasket and the contact surfaces.

Position the cylinder head on the cylinder block/crankcase, taking care that the camshafts are positioned with the front cams facing outwards (valves closed).1. Tighten the bolts (1a) fixing the cylinder head to the recommended torque using the angular tightening tool (1b).

Follow the order shown in the diagram for each tightening sequence.

	Fastening	Component	Ø	Value(daNm)
1a	Bolt	CYLINDER HEAD	M10	(Engine crankcase side) 2.0 + 4.0 + 90° + 90° + 90

	Name	Country
1b	Protractor	1.820.277.000

Connect the coolant return pipe from the engine coolant reservoir to the water pump rigid inlet pipe.Connect the coolant return pipe from the climate control system heater to the water pump rigid inlet pipe.Connect the coolant return pipe to the tank to the engine thermostat.Connect the coolant supply pipe to the engine oil heat exchanger to the engine thermostat.Connect the upper engine radiator hose to the engine thermostat.Connect the coolant supply pipe to the climate control system heater to the thermostat.Connect the electrical connection to the combined sender unit for the coolant temperature gauge and overheating warning light.Connect the electrical connection to the engine coolant temperature sensor.Connect the connector for the engine oil heat exchanger outlet pipe to the water pump rigid inlet pipe.Tighten the bolts fixing the coolant supply pipe to the engine oil heat exchanger.Tighten the bolt fixing the engine oil dipstick to the cylinder head.Fit the heat shield for the exhaust manifold and fix it using the nuts.Tighten the nuts securing the front section of the exhaust pipe to the manifold to the reommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Nut	EXHAUST PIPE TO ENGINE	-	Exhaust manifold side -

 - 1088D10  lower sleeve for coolant outlet from radiator - r + r .  - 1032B14  toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner .  - 1092E20  counter-rotating shaft drive toothed belts drive pulley - r + r with toothed belt removed .  - 1092E10  counter-rotating shaft drive toothed belt - r + r .  - 1032D12  timing system protective cover(s) - r + r .  - 1092A12  crankshaft pulley - r+r for versions with air conditioner .  - 1092G20  engine component single belt fixed tensioner - one - r + r .  - 1092G10  single engine belt r r .  - 1072D10  modular inlet manifold - r+r .  - 1048A34  sleeve(s) from flow meter to air supply capacity case - r + r .  - 1056B60  single fuel manifold pipe, with injectors - r + r .  - 1016A20  single cam cover - r + r and replace gasket .  - 5510C14  ignition coil/s - r+r .  - 1016A40  ignition coil cover on cylinder head- r+r .  - 7055B54  under-engine guard - r r .  - 7055B42  Additional FRONT WHEEL ARCH (one), left or right - R.R. .  - 4450B10  Front WHEEL (one) - R.R. (left).  - 7040D14  engine bay rear side cover (one) lh or rh - r r (left and right).  - 7040D30  engine bay front beam cover - r r .  - 7040D12  engine front side cover (one) lh or rh - r r (left and right). Connect the battery terminal (-).Remove the car from the ramp.