4410D10 FRONT SUSPENSION FRAME - R+R - Alfa - 166 - eLearn

3314679 - 4410D10 front suspension frame - r+r

) Position the vehicle on the ramp. - 7040D12 engine front side cover (one) lh or rh - r r (right and left). - 7040D30 engine bay front beam cover - r r . - 7040D14 engine bay rear side cover (one) lh or rh - r r (right and left). - 4450B12 front or rear wheels (two) - r+r . - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (right and left). Fix the engine cooling radiator at the top to the bodyshell. - 7055B39 front additional wheel arch half (one), lh or rh, front element - r r - 7055A41 RIGHT FRONT GRILLE - R.R. . - 7055A43 central front grille - r r . - 7055B10 Front BUMPER - R.R. . - 7055B54 under-engine guard - r r . - 1076B70 exhaust pipe between pre-catalytic converter and catalytic converter - r r . 1. Undo the bolts fixing the power assisted steering box to the front suspension frame.

1. Undo the bolts fixing the front shock absorber forks to the lower track control arms.2. Undo the nut for the bolts fixing the lower track control arms to the front suspension frame.3. Undo the centering bolts for the lower track control arm to the front suspension frame.

1. Undo the nuts (1a) and bolts (1b) fixing the radiator lower crossmember to the front suspension frame.

1. Undo the bolts fixing the front anti-roll bar to the front suspension frame.

1. Undo the bolts fixing the power unit front flexible mounting to the front suspension frame.

1. Undo the bolts fixing the power unit rear flexible mounting to the front suspension frame.

1. Undo the bolts fixing the gearbox side support flexible mounting to the front suspension frame.

1. Undo the bolt fixing the pipe between the air conditioning system compressor and condenser.

- 1008C10 power unit upper reaction link r r . 1. Fit the safety tools (1a), (1b) and (1c) for supporting the power unit.

	Name	Country
1a	Support mountings	1.870.650.000

	Name	Country
1b	Crossmember	1.820.581.000

	Name	Country
1c	Mount	1.820.226.000

2. Connect the rods for the tools to the special brackets fitted in a suitable position on the power unit and place them under tension.

The diagram shows the 2.4 JTD version: work in the same to support the power units for the remaining versions, taking care to suitably position the mounting brackets.

1. Fit the tool (1a) on the hydraulic jack (1b) and position it under the front suspension frame.

	Name	Country
1a	Support	1.860.975.001

1. Undo the bolts fixing the front suspension frame to the bodyshell.

1. Undo the bolts (1a) and remove the brackets (1b) complete with spacers (1c) fixing the front suspension frame to the bodyshell.

1. Lower the hydraulic jack as far as necessary and remove the screws for the bolts fixing the lower track control arms to the front suspension frame.2. Remove the spacers.

1. Completely lower the hydraulic jack and remove the front suspension frame.

Refitting ( Removing

) Fit the screws for the bolts fixing the lower track control arms, complete with spacers, on the front suspension frame.Replace the front suspension frame, with the hydraulic jack, in its housing.1. Fit the brackets (1a), complete with spacers (1b) and tighten the bolts (1c) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1c	Rear bolts	FRONT SUSPENSION SUBFRAME	M12	(Bodyshell side) 12.4 - 13.7

1. Tighten the bolts securing the front suspension frame to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Front bolts	FRONT SUSPENSION SUBFRAME	M12	(Bodyshell side) 10.5 -11.6

Lower the hydraulic jack and replace the tool used for removing-refitting the front suspension frame.

	Name	Country
-	Support	1.860.975.001

Remove the safety tools used for supporting the power unit.

	Name	Country
-	Support mountings	1.870.650.000

	Name	Country
-	Crossmember	1.820.581.000

	Name	Country
-	Mount	1.820.226.000

- 1008C10 power unit upper reaction link r r . Tighten the bolt fixing the pipe between the air conditioning system compressor and the condenser.1. Tighten the bolts fixing the gearbox side support flexible mounting to the front suspension frame to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Bolt	GEARBOX SIDE RUBBER MOUNT	M8	(Front suspension frame side) 2.4 - 2.9

1. Tighten the bolts fixing the rear power unit flexible mounting to the front suspension frame to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Bolt	INTERM RUBBER MOUNT	M10	(Front suspension frame side) 4.9 - 6.1

1. Tighten the bolts fixing the front power unit flexible mounting to the front suspension frame.

	Fastening	Component	Ø	Value(daNm)
1	Bolt	FRONT RUBBER MOUNTS	M10	(Suspension support frame side) 4.9 - 6.1

1. Tighten the bolts fixing the front anti-roll bar to the front suspension frame to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Bolt	FRONT ANTI-ROLL BAR	M8	Front suspension frame side 2.7 - 2.9

Tighten the bolts and nuts fixing the radiator lower crossmember to the front suspension frame.1. Tighten the bolts centring the lower track control arms on the front suspension frame.2. Tighten the bolts fixing the lower track control arms to the front suspension frame.

	Fastening	Component	Ø	Value(daNm)
2	Bolt	FRONT SUSPENSION LOWER LEVER	M10	Front suspension. frame side 3.8 - 4.2

3. Tighten the bolts fixing the front shock absorber forks to the lower track control arms.

	Fastening	Component	Ø	Value(daNm)
3	Bolt	FRONT DAMPER FORK ON WISHBONE	M12	Lower track control arm side 8.6 - 9.5

1. Tighten the bolts fixing the power assisted steering box to the front suspension frame to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Nut	POWER STEERING BOX	M12	Front suspension frame side 10.5 - 11.5

- 1076B70 exhaust pipe between pre-catalytic converter and catalytic converter - r r .