3315336 - 7210B15 R.R. UNDERDOOR SIDE MEMBER
Removing ( Refitting ) - 7210E44 R.R. UNDERDOOR SIDE MEMBER OUTER TRIM/Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).Straighten the body if necessary.
Use a rotary brush to clean
the areas to be ground to expose the weld spots.1. Drill out the weld spots shown in the figure.2. Use a chamfering machine to crop the weld spots indicated in
the figure.3. Use a circular saw to follow the cutting lines shown in the figure.4. Cross-section of key area as a guide to allow the operator to
adjust cutting position and depth in order to avoid damage to the
underlying panels.5. Remove the door sill frame.
1. Drill out equidistant holes as shown in the figure. Straighten the panel edges using a mallet
and profiled stake.Use a grinding wheel to remove the weld
spot residues.2. Apply electric weld paint finish to the panel edges shown in
the figure.
Refitting
(
Removing
)
1. Fit the part in its seat after rough-grinding and secure using
self-locking clips.Check alignment and ensure the surrounding
gap is even.2. Use a circular saw to cut the part by laying it in place. Cut
along the cutting line shown in the figure.3. Remove part (3a) and trim off any excess (3b).Apply electric weld paint finish to the
panel edges beneath the overlapping section of the cut edges.
Use a rotary brush to remove
the corrosion-proofing from around the inner and outer edge of the
part.1. Apply electric weld paint finish to the panel edges shown in
the figure.
1. Fit the part to the car and secure using self-locking clips.Check the part is properly aligned and
ensure the surrounding gap is even.2. Use a spot welder to weld the areas shown in the figure.3. Use a MIG welder to seam weld (3a) and fill (3b) the holes made
previously.
Correct any deformations in
the panel using a profiled stake and mallet. 1. Use a grinding wheel to level the weld spots and remove any residue.Use a rotary brush to clean the newly-welded
areas.
1. Apply rust-proofing to newly welded areas.2. Apply sealant to the areas shown in the figure.Apply paint.3. Apply wax oil inside the door sill frame.
- 7210E44 R.R. UNDERDOOR SIDE
MEMBER OUTER TRIM/