5040C14 AIR CONDITIONER HEATER/DISTRIBUTOR UNIT - R+R WITH FASCIA REMOVED - Alfa - 166 - eLearn

3314784 - 5040C14 air conditioner heater/distributor unit - r+r with fascia removed

) - 5580C14 air bag ecu - r+r . - 7040L20 tunnel trim - r r . - 7045A10 l/h or r/h front seat (one) - r+r . 1. Move the floor covering and undo the nut fixing the steering column universal joint protection.2. Remove the universal joint protection.3. Undo the bolt fixing the steering column to the power steering box pinion.4. Push back the steering column joint.

1. Remove the protections (1a) and disconnect the electrical connections (1b) for the right and left door wiring.

	Name	Connector
1b	Driver's front door rear. section.	D30

	Name	Connector
1b	Front left door connection	D31

2. Using the tool (2a), undo the bolts (2b) and release the electrical connections (2c) from their housings in the bodyshell.

	Name	Country
2a	Key	1.822.132.000

1. Disconnect electrical connection (1a) between engine wiring and facia wiring, electrical connection (1b) between facia wiring and roof wiring - and electrical connection (1c) between facia wiring and rear service wiring.

	Name	Connector
1a	Dashboard-i.e coupling.	D1

	Name	Connector
1b	Dashboard-courtesy lights coupling	D42

	Name	Connector
1c	Dashboard-left rear coupling	D25A

2. Release the Air Bag wiring from the bands connecting it to the dashboard wiring.3. Disconnect the electrical connection from the brake pedal switch (3a) and the electrical connection from the clutch pedal switch (3b).

	Name	Connector
3a	Brake pedal switch	I30

	Name	Connector
3b	Clutch pedal switch	I31

4. Undo the nut (4a) and remove the steering column strut (4b).

1. Remove the element from the heater unit, moving it sideways without damaging the pipes.

1. Unscrew the nuts retaining the facia frame to the body.2. Remove the complete dashboard supporting frame.

Two operators are needed for this operation.

1. Undo the bolts fixing the heater to the bodyshell.2. Remove the sleeve for the cables between the dashboard and the heater from its housing.3. Open the two rear bands for the wiring, releasing it from the heater unit.4. Undo the rear fixing bolt.5. Remove the heater unit/air conditioning distributor.

Refitting ( Removing

) Place the heater unit/air conditioning distributor back in its housing and fix it using the rear bolt.Place the electrical wiring back in its housing and fix it using the rear bands.Tighten the bolts fixing the heater to the bodyshell.Place the complete dashboard supporting frame back in its housing and fix it using the nuts.Place the element back in its housing in the heater unit.Place the steering column strut back in its housing and fix it using the nut.Connect the electrical connections to the clutch pedal switch and to the brake pedal switch.Fix the Air Bag electrical wiring to the dashboard wiring using the connecting bands.Connect the electrical connection joining the dashboard wiring and the rear services wiring.Connect the electrical connection joining the dashboard wiring and the roof wiring.Connect the electrical connection joining the engine wiring and the dashboard wiring.Fix the electrical connections for the door wiring in their housings and fix them with the bolts using the tool.

	Name	Country
-	Key	1.822.132.000

Connect the electrical connections for the right and left door wiring and fit the protections.Place the steering column joint back in its housing.Tighten the bolts fixing the steering column to the power steerign box pinion to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	STEERING SHAFTS	M8	(Power steering box pinion side) 2.8 - 3.2

Fit the steering column universal joint guard and secure it with its nuts.Put the floor carpet back in place. - 5580C14 air bag ecu - r+r . - 7040L20 tunnel trim - r r . - 7045A10 l/h or r/h front seat (one) - r+r .