3315347 - 1004D40 engine - position on stand and remove (Automatic transmission)

Secure and support the engine for hoisting using a hydraulic hoist fitted with suitable chains.1. Rotate the moving tensioner (1a) using the tool (1b), then insert the tool (1c).

NameCountry
1bKey1.860.966.000

NameCountry
1cClip1.870.645.000
2. Remove the plug for the single drive belt cam tensioner.3. Loosen the bolt (3a) for the single drive belt cam tensioner, then remove the single drive belt (3b).
1. Disconnect the electrical connections from the alternator.

NameConnector
1Alternator  A10 
2. Disconnect the electrical connection for the insufficient engine oil pressure switch.

NameConnector
2Insufficient engine oil pressure (switch) sensor  K30 
3. Disconnect the electrical connection for the engine oil level sensor.

NameConnector
3Engine oil level sensor  K32 
4. Undo the bolts (4a) and remove the alternator (4b).5. Undo the bolts (5a) and remove the rigid rear support for the power unit (5b).6. Undo the bolts (6a) and remove the complete engine oil dipstick (6b).
1. Undo the bolts (1a) and remove the air conditioning compressor (1b).2. Undo the bolts (2a) and remove the timing side rigid engine support (2b), complete with single drive belt cam tensioner (2c) and flexible mounting (2d).
1. Fit the engine on the overhauling stand using the brackets.

NameCountry
1Brackets1.861.001.139
Release the engine from the hoist.
Secure and support the engine for hoisting using a hydraulic hoist fitted with suitable chains.Undo the fixings and remove the engine complete with mounting brackets.Undo the fixings and remove the mounting brackets from the engine and put them down.

NameCountry
-Brackets1.861.001.139
1. Fit the timing side rigid engine support (1a) complete with single drive belt cam tensioner (1b) and flexible mounting (1c), then fix it tightening the bolts (1d) to the recommended torque.

FasteningComponentØValue(daNm)
1dBoltENGINE MOUNT TIMING SIDEM10(Engine crankcase side) 4.3 - 5.3
2. Fit the air conditioning compressor (2a) and fix it tightening the bolts (2b) to the recommended torque.

FasteningComponentØValue(daNm)
2bBoltAIR CONDITIONER ASSEMBLY COMPRESSORM104.3 - 5.3
Fit the complete engine oil dipstick and fix it using the bolts.Fit the rigid rear support for the power unit and fix it tightening the bolts to the recommended torque.

FasteningComponentØValue(daNm)
-BoltPOWER UNIT RIGID REAR MOUNTM10Engine crankcase side 4.3 - 5.3
Fit the alternator and fix it tightening the bolts to the recommended torque.

FasteningComponentØValue(daNm)
-BoltALTERNATOR ASSEMBLYM10Mounting bracket side 4.3 - 5.3

FasteningComponentØValue(daNm)
-BoltALTERNATOR ASSEMBLYM12Mounting bracket side 6.0 - 7.4
Connect the electrical connection to the engine oil level sensor.Connect the electrical connection for the insufficient engine oil pressure switch.Connect the electrical connections to the alternator.Fit the single drive belt.1. Rotate the single drive belt cam tensioner (1a) using the tool (1b) until the tool (1c) comes out, then tighten the bolt (1d) to the recommended torque.

NameCountry
1bKey1.860.966.000

NameCountry
1cClip1.870.645.000

FasteningComponentØValue(daNm)
1dBoltVARIOUS S D BELT CAM TENSIONERM104.3 - 5.3
Fit the single drive belt cam tensioner plug.Release the engine from the hoist.