3308541 - 5505A multi-function components

JUNCTION UNITS

This model is fitted with two junction units: a main junction unit (1) located underneath the dashboard to the left of the steering column and an auxiliary junction unit (2) positioned in the engine compartment.

Main junction unit

Fuses 1, Signal to IGE control unit to control the brake light fuse, brake lights, brake depressed light control signal, IGE control unit, control panel, direction indicators (steering column switch unit), exterior lights control 2, Side Bag control unit 3, Fuel pump 4, Car radio 5, Heated, fold-down door mirrors, cruise control command, antitheft control unit, switch on console (C.M.), transmission lever panel (CAE), compressor relay coil, symbols (switches/buttons), light dimmer, door open receiver 6, Climate control fan relay coil 7, Front cigar lighter, ICS 8, Hazard warning lights system, direction indicators control unit 9, Electrochromic mirror, rain sensor, preparation for telepass, relay coil for seat heat pad control, signal to front electric window control unit, signal to rear electric window control unit, climate system controls, rear electric window switch inhibition light 10, CAE control unit 11, IGE control unit 12, Headlamp washer system 13, Sun roof, reversing light signal for electrochromic mirror 14, Windscreen wash/wipe 15, Motor for right/left front electric windows 16, Alfa CODE - injection 17, Transmission lever panel (CAE), passegner compartment courtesy light, door lights, boot light, glove compartment light, light dimmer, climate control system control unit, antitheft control unit, remote control receiver, diagnostic socket 18, Control panel, ICS, preparation for mobile phone 19, Central locking motor, additional current socket 20, Alfa CODE - injection (petrol) Relays E1, Switch discharge relay E2, Direction indicators/hazard warning lights flasher relay E3, Headlamp washer intermittent device relay Pin-out
Electrical connection A A1, Radio A2, Not connected A3, Sun roof A4, IGE control unit A5, Windscreen wash/wipe A6, Electric front windows supply A7, Central locking system - additional current socket Electrical connection B B1, Climate control fan relay coil B2, +15 from ignition switch Electrical connection C C1, Fuel pump C2, Reversing lights C3, Right rear direction indicator C4, Left rear direction indicator C5, Reserve C6, Reserve C7, Electrical connection D (not used) Electrical connection E E1, Not connected E2, Not connected E3, Right direction control E4, Left direction warning light E5, Control panel - direction control - IGE control unit - exterior lighting control E6, Left direction control E7, Not connected E8, Direction control relay coil - direction indicators control unit - flasher unit E9, + ignition switch key E10, Air Bag control unit E11, Hazard warning lights control E12, Not connected E13, Trailer direction indicator warning light E14, Right direction indicator warning light Electrical connection F F1, Not connected F2, Fuse 9 F3, + battery for CAE F4, Fuse 5 F5, Not connected F6, Reversing light signal for electrochromic mirror F7, Right side repeater F8, +15 Alfa CODE F9, CAE reversing lights control F10, Not connected F11, + battery Alfa CODE F12, Not connected F13, Not connected F14, + Battery electronic injection (petrol) F15, Headlamp washer timer earth - hazard warning lights flasher unit F16, ICS F17, Signal + dipped headlamps for headlamp washer timer F18, Control panel F19, ICS F20, Signal from windscreen washer for headlamp washer timer Electrical connection G GA, + battery GB, Spare Electrical connection H H1, Not connected H2, Not connected Gearlever panel (CAE) - interior light power supply - Climate control system control unit - antitheft system control unit - remote control receiver - tester connection H4, Not connected H5, Reversing lights control from CAE H6, Brake lights switch H7, Brake lights supply (IGE) H8, Cigar lighter Electrical connection I I1, Relay coil for excluding consumers during starting I2, Not connected I3, Not connected I4, Reversing lights control output I5, Reserve I6, Not connected I7, Reversing light control from gearbox I8, Headlamp washer pump I9, Fuel pump I10, Right front direction indicator I11, Left side direction indicator I12, Left front direction indicator

Auxiliary junction unit

Fuses 1, Right main beam headlamp 2, Left main beam headlamp 3, Fog light 4, Horns 5, Air conditioning compressor 6, Left dipped headlamp 7, Right dipped headlamp 8, High speed radiator fan 9, Low speed radiator fan Relays E1, Dipped beam headlamps E2, Horns E3, Air conditioning compressor E4, Main beam headlamps E5, Fog light E6, High speed radiator fan E7, Low speed radiator fan Electrical connection A A1, 85 relay E6 A2, 85 relay E1 A3, Main beam headlamps warning light A4, Left main beam headlamp A5, 86 relay E1 - E4 A6, Right fog light A7, Left fog light A8, Left dipped headlamp A9, Spare A10, Horns A11, 86 relay E3 A12, 86 relay E7 A13, 85 relay E5 A14, 85 relay E2 A15, Headlamp alignment A16, Dipped headlamps warning light A17, Right dipped headlamp A18, 85 relay E4 A19, Spare A20, Spare A21, Right main beam headlamp A22, 85 relay E3 Electrical connection B B1, Air conditioning compressor B2, Low speed radiator fan Electrical connection C C1, Main supply (+ battery) Electrical connection D D1, High speed radiator fan

INTEGRATED MULTISERVICE CONTROL UNIT

General description

The integrated multiserve control unit (1) is located beneath the driver's side facia trim. It manages the following functions in integrated manner:

  • side lights (2)
  • number plate lights (3)
  • parking lights
  • brake lights (stop) (4)
  • rear fog lamps (5)
  • fog lights (6)
  • dipped headlamps relay (7)
  • dim dip headlamps relay feed
  • warning lights in control panel (side lights, fog lights, rear fog lamp, heated rear window, heated windscreen and handbrake) (8)
  • heated rear windscreen timer (9).

The integrated multiservice control unit is fitted with a microprocessor and static electronic components which have the task of:

  • receiving the signal for operating the switches/remote control switches
  • activating the consumers (bulbs)
  • carrying out the fault diagnosis and transmitting it.
Each input is protected by filters against electrostatic discharge or radio signals.The exterior lights are activated by semiconductor switches which simultaneously check and control the function.Faults in the above mentioned bulbs are signalled to the control panel via a dedicated line.

The integrated multiservice control unit comes on when the following conditions exist:

  • ignition key in ON position
  • parking lights go ahead.
If neither of these conditions are met, the control unit is deactivated and the stand-by mode is engaged.Side lights and number plate lights

The side lights are enabled if the following conditions exist:

  • ignition key in ON position
  • side lights switch activated.
The control unit sends a signal to turn on a side light warning light located on the control panel.Parking lights.

The parking lights are enabled if the following conditions exist:

  • no signal for key in ON POSITION
  • parking lights switch activated.

The side lights are used as parking lights:

  • both parking lights come on, the warning light in the control panel is on and the number plate light is on when the parking light switch is turned on
  • the left parking light is on when the parking light switch and the left direction indicator are turned on
  • the right parking light comes on when the parking light switch and the right direction indicator are turned on.
Car brake lights

The brake lights are enabled if the following conditions exist:

  • ignition key in ON position
  • switch on brake pedal activated.
The vehicle brake lights system is controlled by the integrated multiservice control unit.Rear fog lamps

The rear fog lamps are enabled if the following conditions exist:

  • ignition key in ON position
  • rear fog lamps button activated.
  • dipped headlamps or fog lights activted signal.
The control unit sends a signal to turn on the rear fog lamp warning light located on the control panel.If there is a change to the lights (dipped headlamps, main beam headlamps, fog light), the rear fog lamps should not go out.

The rear fog lamps should be deactivated if:

  • they are deactivated via the rear fog lamps button
  • there is no ignition ON signal
  • there is no dipped headlamps/main beam headlamps/fog lights on signal.
Fog lights

The fog lights relay feed is activated if the following conditions exist:

  • ignition key in ON position
  • side lights switch activated
  • fog lights button activated.
The control unit sends a signal which lights up the fog lights warning light in the control panel.Dipped beam headlamps

The dipped beam headlamps relay feed is activated if the following conditions exist:

  • ignition key in ON position
  • dipped headlamps/main beam headlamps switch activated.
The dipped headlamps warning light in the control panel is operated by the dipped headlamps relay.Handbrake warning light

The handbrake warning light is activated if the following conditions exist:

  • ignition key in ON position
  • switch on handbrake lever activated.
Under these conditions, the handbrake warning light in the control panel should flash at a rate of 1.5 Hz with a 50% duty cycle.Heated rear windscreen timer

The heated rear windscreen timer relay is activated when the following conditions exist:

  • ignition key in ON position
  • heated rear windscreen timer button activated.
Activation only occurs when the switch is released to prevent the heated rear windscreen being on constantly if there is a short circuit in the integrated multiservice control unit input.

The integrated multiservice control unit output which controls the heated rear windscreen can be deactivated:

  • manually, by pressing the control switch or if there is no ignition ON signal
  • automatically, after 60 minutes of actual heated rear windscreen operation.

The automatic operation of the heated rear windscreen is basically connected to the:

  • engine rpm signal
  • battery voltage
  • logic for switching the heated rear windscreen on/off
  • control panel go ahead.

The logic for switching the heated rear windscreen on/off is as follows:

  • for the first 10 minutes the operation does not depend on the engine speed
  • once this time is exceeded, if rpm level is lower than 1000 rpm, the rear window element must be disconnected after an interval of 10 seconds. If rpm exceeds 1000 rpm for at least 10 seconds, the rear window element comes on, or stays on if already active, until it has effectively been operating for 60 minutes.
During the entire automatic operating range, the heated rear windscreen relay should be switched off when the battery voltage goes below 8.,5 V for 150 msec.The engagement of the heated rear windscreen turns on the warning light in the control panel which remains on constantly for a maximum of 60 minutes during the automatic operation.The warning light goes off only if the heated rear window is disconnected manually.Preparation for tow hook

The preparation for the two hook consists of:

  • vehicle brake lights
  • rear fog lamps
  • side lights and parking lights for all side lights.
The above outlets are activated to earth when the relevant functions are switched on by the user.Fault diagnosis
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MULTIFUNCTION COMPONENTS

JUNCTION UNITS

This model is fitted with three junction units: one (1) located underneath the dashboard to the left of the steering column, one (2) located in the engine compartment and a third (3) in the boot.In addition, the power supplies coming from the battery are protected by MAXIFUSES located on the actual battery.
1 - Main junction unit 2 - Engine compartment junction unit 3 - Luggage compartment junction unit 4 - Junction unit on battery

MAIN JUNCTION UNIT

This junction unit is located underneath the dashboard, to the left of the steering wheel.

Fuses

The following fuses are housed in the junction unit:
CODECOMPONENTAmp.
F-1Brake lights fuse 15A
F-2Air Bag control unit fuse 10A
F-3Ignition-operated services fuse (sun roof, rear socket, seats)5A
F-4Radio15A
F-5Fuse preparation for mobile phone, glove compartment light, Cruise Control, gear lever panel (CAE), light dimmer, door opening receiver 10A
F-6Fuse for control panel, control lighting7.5A
F-7Fuse for front current socket, ICS10A
F-8Fuse for direction indicators and hazard warning lights10A
F-9Fuse for control lighting, brake lights switch, IGE control unit, ABS5A
F-10Fuse for CAE control unit5A
F-11Fuse for IGE control unit15A
F-12Headlamp washer fuse20A
F-13Fuse for sun roof, ABI control unit, reversing lights10A
F-14Fuse for windscreen wash/wipe25A
F-15Fuse for IGE control unit10A
F-16Fuse for Alfa CODE, injection, compressor relay 5A
F-17Fuse for IGE control unit10A
F-18Fuse for control panel, ICS, preparation for mobile phone, diagnostic socket5A
F-19Fuse for climate control system control unit5A
F-20Fuse for Alfa CODE 5A

Relays

The following relays are housed in the junction unit:
CODECOMPONENTAmp.
T1Ignition discharge relay30 A
T2spare-
T3Headlamp washer intermittent device-
Rear view (connections)

ENGINE COMPARTMENT JUNCTION UNIT

The engine compartment junction unit is located on the left, next to the battery.

Fuses

The following fuses are housed in the engine compartment junction unit:
CODECOMPONENTAmp.
F-1Fuse for heater plugs (JTD)50 A
F-2ABS fuse40 A
F-3Fuse for ignition switch20 A
F-4ABS fuse40 A
F-5Fuse for CAE ignition lock10 A
F-6Fuse for engine cooling fan (low speed)30 A
F-7Fuse for engine cooling (high speed)60 A
F-8Fuse for climate control30 A
F-9Fuse for CAE15 A
F-10Horns fuse15 A
F-11Fuse for various auxiliary services i.e., diesel filter (JTD)15 A
F-14Fuse for right main beam headlamp15 A
F-15Fuse for left main beam headlamp, headlamp alignment15 A
F-16spare-
F-17Fuse for main i.e. services10 A
F-18Fuse for i.e. services, CAE7.5A
F-19Compressor fuse 7.5A
F-20Fuse for diesel filter heating (JTD)30 A
F-21Fuse for fuel pump 15 A
F-22Fuse for main i.e. services 20 A
F-23Fuse fo additional heater20 A
F-24spare-
F-30Fog lamp fuse15 A

Relays

The following relays are present in the engine bay control unit:
CODECOMPONENTAmp.
T02High beam relay30 A
T03Horn relay20 A
T05Compressor relay20 A
T06Radiator fan 1st speed relay30 A
T07Radiator fan 2nd speed relay50 A
T08Climate control system relay30 A
T09Fuel injection main relay30 A
T10Fuel pump relay20 A
T14Foglamp relay20 A
T17CAE relay20 A
T19Heated diesel filter relay30 A
T20Starter inhibitor relay30 A
Rear view (connections)

LUGGAGE COMPARTMENT JUNCTION UNIT

This junction unit is located on the right rear side panel next to the ABI control unit, the HIFI amplifier and the alarm control unit.

Fuses

The following fuses are housed in the luggage compartment junction unit:
CODECOMPONENTAmp.
F-54Fuse for HIFI amplifier 25 A
F-63Fuse for central locking, boot release20 A
F-56Driver's side front window fuse20 A
F-62Fuse for right rear electric window20 A
F-60Passenger side front window fuse20 A
F-78Fuse for interior lights, rain sensor, mirror adjustment10 A
F-61Fuse for left rear electric window20 A
F-65spare10 A
F-66Fuse for anti-theft device and light blinker10 A
F-80spare-
F-55Sun-roof fuse20 A
F-57Fuse for driver's heated seat10 A
F-67Fuse for passenger heated seat10 A
F-69Fuse for rear current socket20 A
F-77Fuse for driver's seat movement30 A
F-79Fuse for passenger seat movement30 A
F-68Fuse for windscreen demisting15 A
F-59Mirror demist fuse7.5 A
F-64Heated rear window fuse30 A
F-58spare-

Relays

The following relays are housed in the luggage compartment junction unit:
CODECOMPONENTAmp.
T21Sun roof, rear socket relay50 A
T22Windscreen and mirror demisting relay20 A
T23Heated rear window relay30 A
T24Ignition discharge relay20 A
T25Climate control system control unit relay20 A
T26Lights blinker relay15x2 A
The luggage compartment junction unit is wired directly to the rear cable and does not have connections that can be disconnected.

BATTERY JUNCTION UNIT

It connects the battery terminal to the lead for the starter motor and to the first level power fuses.On the basic version, it protects the supply for the engine compartment junction unit (CVM), the dashboard junction unit (CPL) and the luggage compartment junction unit (CVB).The battery junction unit is designed to work alongside an automatic battery disconnected device in series to the battery terminal. This device, operated by the intertia switch, interrupts the power supply for the starter motor/alternator in the case of an impact.
1 - Fuse carrier casing 2 - Control unit fixing bolts 3 - Positive battery terminal 4 - MIDI fuse: CPL (70A) 5 - MIDI fuse: CVB (70A) 6 - MIDI fuse not used 7 - MEGA fuse: CVM (15A) 8 - Battery lead insulator (not fitted)

Fitting on battery

When the retaining mounting (B) is fitted in the battery housing (A), tighten the two self-threaded bolts (3) and then fasten the collar to the positive battery terminal.
1 - Cover covering/protecting junction unit 2 - Retaining mounting 3 - Bolts fixing control un
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